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Troubleshooting

Equipment Will Not Start

B

1.  Check that the thermostat cable wires were not crossed during installation. This may occur 

when both thermostat cable wires are the same color or when a spliced thermostat cables 
has different colored wires at the thermostat and equipment. Having crossed wires will not 
damage the Common Maker or equipment, but will prevent the equipment from running.

2.  Some equipment requires an external transformer to be wired into the switching side of 

the Common Maker, as shown in diagram ‘E’ in the instructions. Check if this is the correct 
wiring by referencing the previous system wiring or the manufacturer’s wiring diagram for 
the equipment. If this is not the correct wiring, it may cause damage to the equipment.

3.  Connect the Sender’s white wire directly to the thermostat ‘R’ (or ‘Rc’) terminal. This should 

activate the equipment. If the equipment activates from this test, the thermostat is not 
functioning properly.

4.  Using a wire, jumper between the two terminals the Receiver’s red and white wires are 

connected to. This should start the equipment. If the equipment does not start from this 
test, there may be a problem with the equipment or equipment wiring. If the equipment 
does start, proceed to ‘Common Maker Test’ (page 5).

Problem:

 The Common Maker and thermostat are installed, the thermostat has power, but the 

equipment will not start.

Thermostat

R

C

W

Sender

Purple

Red

Black

White

Black

Purple

White

Thermostat 

Cable

W

Heat

R

C

Furnace

24V Transformer

Receiver

Common

Maker

Thermostat

R

C

W

Sender

Purple

Red

Black

White

Black

Purple

White

Thermostat 

Cable

W

Heat

R

C

Furnace

24V Transformer

Receiver

Common

Maker

Crossed (Incorrect)

Straight (Correct)

Summary of Contents for Common Maker

Page 1: ... Contains two or more wires Thermostat Subbase The component attached to the wall that the thermostat fits onto Contains the connections to the thermostat cable wires Open Circuit A break in a wire that prevents electricity from flowing through it Short Circuit An unintended connection between two or more wires in the thermostat cable or between a wire and electrical ground Common Terms Overview N...

Page 2: ...rned off during installation Ensure it was turned back on Check each wire nut for broken wires Ensure the wire nut is tightened enough stay on when lightly pulled Some equipment may have a control panel cabinet with a door safety switch that disconnects power while the cabinet door is open Ensure the door is closed while testing Check the fuse at the equipment to see if it was blown during install...

Page 3: ...damage to the equipment 3 Connect the Sender s white wire directly to the thermostat R or Rc terminal This should activate the equipment If the equipment activates from this test the thermostat is not functioning properly 4 Using a wire jumper between the two terminals the Receiver s red and white wires are connected to This should start the equipment If the equipment does not start from this test...

Page 4: ...eceiver should close causing the multimeter to read between 0 1Ω Problem The Common Maker and thermostat are installed the thermostat is receiving power and the Equipment Will Not Start section did not resolve the issue This test will determine if there is a fault in the Common Maker It can be tested either at the equipment transformer page 5 or a bench power supply page 6 Testing at Equipment Tra...

Page 5: ...C power supply 3 Connect the Receiver s purple wire to the Sender s purple wire 4 Connect the Sender s white wire to the other side of the 24V AC power supply 5 The relay in the Receiver should close causing the multimeter to read between 0 1Ω If the resistance is not less than 1Ω If the resistance is less than 1Ω but it doesn t work when installed The Common Maker is not working properly It is co...

Page 6: ... multimeter to Resistance Ω At the location of the equipment measure between the two wires in the thermostat cable If the thermostat cable has more than two wires measure the resistance between each combination of two wires The resistance should typically read between 0 5 to 5Ω for each test Problem The Common Maker and thermostat are installed the thermostat is not receiving power and the No Powe...

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