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Troubleshooting

Thermostat Cable Test

C

2.  Disconnect the thermostat cable wires from the thermostat and equipment. Separate the 

wires so they are not making contact with anything. Set the multimeter to ‘Resistance’ (

Ω

). 

At the location of the equipment, measure between the two wires in the thermostat cable. 
If the thermostat cable has more than two wires, measure the resistance between each 
combination of two wires. Then measure between each wire and electrical ground. The 
resistance should read ‘open circuit’, normally displayed as ‘OL’ or ‘-1’ for each test.

1.  Disconnect the thermostat cable wires from the thermostat and equipment. Separate the 

wires so they are not making contact with anything. Set the multimeter to ‘AC Volts’ (V~) 
and check for voltage between the two wires in the thermostat cable. If the thermostat 
cable has more than two wires, check for voltage between each combination of two wires.

3.  Disconnect the thermostat cable wires from the thermostat and equipment. At the 

thermostat, tie the thermostat cable wires together. Set the multimeter to ‘Resistance’ (

Ω

). 

At the location of the equipment, measure between the two wires in the thermostat cable. 
If the thermostat cable has more than two wires, measure the resistance between each 
combination of two wires. The resistance should typically read between 0.5 to 5

Ω

 for each 

test.

Problem:

 The Common Maker and thermostat are installed, the thermostat is not receiving 

power, and the ‘No Power at Thermostat’ section did not resolve the issue.

This test will determine if there is a fault in the thermostat cable.

Voltage Test

Open Circuit Test

Short Circuit Test

If a voltage is measured

If the resistance is not between 0.5 to 5

Ω

If the resistance is not ‘OL’ or ‘-1’

• 

There is a device (relay, transformer, etc) connected between the 
thermostat and equipment.  Locate the device and contact our technical 
support line to determine how the Common Maker should be installed.

• 

There is a break in at least one of the wires that will prevent it from 
working. If there are not at least two functional wires, a new cable will 
have to be installed.

• 

There is a short between at least two wires in the thermostat cable, or 
between at least one wire and ground that will prevent it from working. 
If there are not at least two functional wires, a new cable will have to be 
installed.

Summary of Contents for Common Maker

Page 1: ... Contains two or more wires Thermostat Subbase The component attached to the wall that the thermostat fits onto Contains the connections to the thermostat cable wires Open Circuit A break in a wire that prevents electricity from flowing through it Short Circuit An unintended connection between two or more wires in the thermostat cable or between a wire and electrical ground Common Terms Overview N...

Page 2: ...rned off during installation Ensure it was turned back on Check each wire nut for broken wires Ensure the wire nut is tightened enough stay on when lightly pulled Some equipment may have a control panel cabinet with a door safety switch that disconnects power while the cabinet door is open Ensure the door is closed while testing Check the fuse at the equipment to see if it was blown during install...

Page 3: ...damage to the equipment 3 Connect the Sender s white wire directly to the thermostat R or Rc terminal This should activate the equipment If the equipment activates from this test the thermostat is not functioning properly 4 Using a wire jumper between the two terminals the Receiver s red and white wires are connected to This should start the equipment If the equipment does not start from this test...

Page 4: ...eceiver should close causing the multimeter to read between 0 1Ω Problem The Common Maker and thermostat are installed the thermostat is receiving power and the Equipment Will Not Start section did not resolve the issue This test will determine if there is a fault in the Common Maker It can be tested either at the equipment transformer page 5 or a bench power supply page 6 Testing at Equipment Tra...

Page 5: ...C power supply 3 Connect the Receiver s purple wire to the Sender s purple wire 4 Connect the Sender s white wire to the other side of the 24V AC power supply 5 The relay in the Receiver should close causing the multimeter to read between 0 1Ω If the resistance is not less than 1Ω If the resistance is less than 1Ω but it doesn t work when installed The Common Maker is not working properly It is co...

Page 6: ... multimeter to Resistance Ω At the location of the equipment measure between the two wires in the thermostat cable If the thermostat cable has more than two wires measure the resistance between each combination of two wires The resistance should typically read between 0 5 to 5Ω for each test Problem The Common Maker and thermostat are installed the thermostat is not receiving power and the No Powe...

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