Nordson 765500, Manual

Page 1: ...Virgin Powder Drum Feed System Manual P N 768 600 B English Keep for Future Reference NORDSON UK LTD D STOCKPORT ...

Page 2: ...tex MicroSet Millenium Mini Squirt Moist Cure MultiScan Nordson OmniScan Opticoat Package of Values PluraFoam Porous Coat PowderGrid Powderware Pro Flo ProLink PRX RBX Rhino S design stylized SC5 SCF Select Coat Select Cure Slautterback Smart Coat Spray Squirt Spraymelt Super Squirt Sure Bond Sure Coat System Sentry Tela Therm Trends Tribomatic UniScan UpTime Versa Coat Versa Screen Versa Spray Wa...

Page 3: ... Drum Feed System Model Number s 765500 765501 765502 765503 and 765529 Product Options All to which this declaration relates is in conformity with the following standards and other normative documents Safety BS EN 60204 1 1993 Safety of Machinery Electrical equipment of machines EN 60335 Part 1 1988 Safety of household and similar electrical appliances BS EN 292 1991 Safety of machinery Basic con...

Page 4: ...Declaration of Conformity E 2001 Nordson Corporation All rights reserved Virgin Powder Drum Feed System Issued 03 01 P N 768600B ...

Page 5: ...de Europe Hors d Europe Fuera de Europa O 4 Africa Middle East O 4 Asia Australia Latin America O 4 Japan O 4 North America O 4 1 Introduction 1 1 2 Qualified Personnel 1 1 3 Intended Use 1 1 4 Regulations and Approvals 1 1 5 Personal Safety 1 2 6 Fire Safety 1 3 7 Action in the Event of a Malfunction 1 4 8 Disposal 1 4 1 Intended Use 2 1 2 Features 2 2 Congratulations on the Purchase of Your Nord...

Page 6: ...he Unit 3 2 1 Introduction 4 1 2 Changing the Keg Drum 4 1 1 Daily Maintenance 5 1 2 Weekly Maintenance 5 1 3 Yearly Maintenance 5 1 1 Introduction 6 1 1 Introduction 7 1 Using the Illustrated Parts List 7 1 2 Virgin Powder Drum Feed System 7 2 1 Dimensions and Weights 8 1 2 Noise 8 1 Section 3 Installation Section 4 Operation Section 5 Maintenance Section 6 Troubleshooting Section 7 Parts Section...

Page 7: ...our new equipment please read this manual It is your guide to safe installation productive operation and effective maintenance We recommend that you keep the manual available for future reference Carefully read the Safety section Your product is designed for safe operation when used according to the published instructions Potential hazards exist when operating instructions are not followed Nordson...

Page 8: ...O 2 Introduction E 2000 Nordson Corporation All rights reserved STOCKCONG_EN_A 1299 ...

Page 9: ...3 527 Italy 39 02 904 691 39 02 9078 2485 Netherlands 31 13 511 8700 31 13 511 3995 Norway Hot Melt 47 23 03 6160 47 22 68 3636 Finishing 47 22 65 6100 47 22 65 8858 Poland 48 22 836 4495 48 22 836 7042 Portugal 351 22 961 9400 351 22 961 9409 Russia 7 812 11 86 263 7 812 11 86 263 Slovak Republic 4205 4159 2411 4205 4124 4971 Spain 34 96 313 2090 34 96 313 2244 Sweden Hot Melt 46 40 680 1700 46 4...

Page 10: ... de la oficina correspondiente por favor diríjase a unas de las oficinas principales que siguen abajo Contact Nordson Phone Fax DED Germany 49 211 92050 49 211 254 658 Pacific South Division USA 1 440 988 9411 1 440 985 3710 Japan 81 3 5762 2700 81 3 5762 2701 Canada 1 905 475 6730 1 905 475 8821 USA Hot Melt 1 770 497 3400 1 770 497 3500 Finishing 1 440 988 9411 1 440 985 1417 Nordson UV 1 440 98...

Page 11: ...E 2000 Nordson Corporation All rights reserved S1EN 03 SF Powder 6 Section 1 Safety ...

Page 12: ...Safety 1 0 E 2000 Nordson Corporation All rights reserved Issued 10 98 S1EN 03 SF Powder 6 ...

Page 13: ...levant safety rules and regulations and are physically capable of performing their assigned tasks Use of Nordson equipment in ways other than those described in the documentation supplied with the equipment may result in injury to persons or damage to property Some examples of unintended use of equipment include S using incompatible materials S making unauthorized modifications S removing or bypas...

Page 14: ...ore servicing electrical equipment S While operating manual electrostatic spray guns make sure you are grounded Wear electrically conductive gloves or a grounding strap connected to the gun handle or other true earth ground Do not wear or carry metallic objects such as jewelry or tools S If you receive even a slight electrical shock shut down all electrical or electrostatic equipment immediately D...

Page 15: ...tions of volatile materials or vapors Refer to local codes or your material MSDS for guidance S Do not disconnect live electrical circuits while working with flammable materials Shut off power at a disconnect switch first to prevent sparking S Know where emergency stop buttons shutoff valves and fire extinguishers are located If a fire starts in a spray booth immediately shut off the spray system ...

Page 16: ...mediately and perform the following steps S Disconnect and lock out electrical power Close pneumatic shutoff valves and relieve pressures S Identify the reason for the malfunction and correct it before restarting the equipment Dispose of equipment and materials used in operation and servicing according to local codes 7 Action in the Event of a Malfunction 8 Disposal ...

Page 17: ...E 2001 Nordson Corporation All rights reserved Virgin Powder Drum Feed System Issued 03 01 P N 768600B Section 2 Description ...

Page 18: ...Description 2 0 E 2001 Nordson Corporation All rights reserved Virgin Powder Drum Feed System Issued 03 01 P N 768600B ...

Page 19: ...ed Virgin Powder Drum Feed System Issued 03 01 P N 768600B Section 2 Description The Nordson Virgin Powder Drum Feed System Drum Feeder is designed to transfer powder coatings direct to a feed hopper Fig 2 1 Typical Virgin Powder Drum Feed System 1 Intended Use ...

Page 20: ...al lid is supplied with the unit that fits onto a standard keg drum which allows stainless steel lance s fitted with Transfer pumps to be placed through the lid into the powder The Transfer pump s operate by using compressed air supplied through individual regulator s on a manifold Mains air is supplied through a coiled pipe The powder is fluidised by the means of an electric vibrator which is bol...

Page 21: ...E 2001 Nordson Corporation All rights reserved Virgin Powder Drum Feed System Issued 03 01 P N 768600B Section 3 Installation ...

Page 22: ...Installation 3 0 E 2001 Nordson Corporation All rights reserved Virgin Powder Drum Feed System Issued 03 01 P N 768600B ...

Page 23: ...tions section for dimensions and weight Protect the unit from exposure to humidity dust and vibrations Carefully unpack the unit to avoid damaging it Check for damage caused during transport Save packing materials for possible later use Otherwise recycle or dispose of properly according to local regulations Switch off the mains supply then disconnect all electrical connections from the unit Pack t...

Page 24: ...ing the locking mechanism is in position 9 Place the syphon tube s complete with pump s through the lance guides upon the lid 10 Wheel the unit back to the position of use 11 Connect the Transfer Hose s to the Transfer Pump s 12 Connect the electric vibrator to either a Nordson Level Controller or to a 240 Vac 0 2 W single phase supply 13 The vibrator will be set to minimum vibration when delivere...

Page 25: ...E 2001 Nordson Corporation All rights reserved Virgin Powder Drum Feed System Issued 03 01 P N 768600B Section 4 Operation ...

Page 26: ...Operation 4 0 E 2001 Nordson Corporation All rights reserved Virgin Powder Drum Feed System Issued 03 01 P N 768600B ...

Page 27: ...rned on If the unit connects to a Nordson Level Control System an alarm tells you when the unit is blocked or empty of powder 1 Disconnect the air supply 2 Disconnect the power supply at base of unit 3 Disconnect the Transfer hose s 4 Wheel the Bulk Feeder over to the new keg drum and by pulling on the locking mechanism lift the handle until the existing keg drum is placed on the floor 5 Remove th...

Page 28: ...Operation 4 2 E 2001 Nordson Corporation All rights reserved Virgin Powder Drum Feed System Issued 03 01 P N 768600B ...

Page 29: ...E 2001 Nordson Corporation All rights reserved Virgin Powder Drum Feed System Issued 03 01 P N 768600B Section 5 Maintenance ...

Page 30: ...Maintenance 5 0 E 2001 Nordson Corporation All rights reserved Virgin Powder Drum Feed System Issued 03 01 P N 768600B ...

Page 31: ...lth Ask the powder manufacturer for a Material Safety Data Sheet MSDS for information Use appropriate respiratory protection S Clean and check Transfer pump s and syphon tube s S Vacuum any powder from the surrounding area to keep the work area free from spilt powder S Check and clean the locking mechanism S Check condition of all air hoses and replace if necessary S The unit should be tested for ...

Page 32: ...Maintenance 5 2 E 2001 Nordson Corporation All rights reserved Virgin Powder Drum Feed System Issued 03 01 P N 768600B ...

Page 33: ...E 2001 Nordson Corporation All rights reserved Virgin Powder Drum Feed System Issued 03 01 P N 768600B Section 6 Troubleshooting ...

Page 34: ...Troubleshooting 6 0 E 2001 Nordson Corporation All rights reserved Virgin Powder Drum Feed System Issued 03 01 P N 768600B ...

Page 35: ...en here contact your local Nordson representative for help Problem Possible Cause Corrective Action No Powder is transferred Check powder is present in the keg drum Replace keg drum Air supply not present Check main air supply Check level control system is turned on refer to Level Controller or system manual Blockage in pump or syphon tube Turn unit off strip and clean Transfer Pump venturi is wor...

Page 36: ...Troubleshooting 6 2 E 2001 Nordson Corporation All rights reserved Virgin Powder Drum Feed System Issued 03 01 P N 768600B ...

Page 37: ...E 2001 Nordson Corporation All rights reserved Virgin Powder Drum Feed System Issued 03 01 P N 768600B Section 7 Parts ...

Page 38: ...Parts 7 0 E 2001 Nordson Corporation All rights reserved Virgin Powder Drum Feed System Issued 03 01 P N 768600B ...

Page 39: ...tely The Description column gives the part name as well as its dimensions and other characteristics when appropriate Indentions show the relationships between assemblies subassemblies and parts Item Part Description Quantity Note 000 0000 Assembly 1 1 000 000 S Subassembly 2 A 2 000 000 S S Part 1 S If you order the assembly items 1 and 2 will be included S If you order item 1 item 2 will be inclu...

Page 40: ...Parts 7 2 E 2001 Nordson Corporation All rights reserved Virgin Powder Drum Feed System Issued 03 01 P N 768600B Fig 7 1 Side Elevation 2 Virgin Powder Drum Feed System ...

Page 41: ... Organic AR A 765529 3 Pump Virgin Powder Drum Feed System Organic AR A 765502 2 Pump Virgin Powder Drum Feed System PE AR A 765503 3 Pump Virgin Powder Drum Feed System PE AR A 1 765 504 S Lashing Ratchet 1 2 767 331 S Wheel 2 3 S Base Framework 1 B 4 765 521 S 3 Castor Swivel Braked 1 5 769 057 S Vibrator 1 6 S Drum Handler 1 B 7 S Drum Lid 1 B NOTE A Complete Assemblies B Part of Fabrication Ki...

Page 42: ...Parts 7 4 E 2001 Nordson Corporation All rights reserved Virgin Powder Drum Feed System Issued 03 01 P N 768600B Fig 7 2 Front Elevation ...

Page 43: ...18 S 1 4 BSP Nipple AR 768 130 S 1 4 BSP Ball Valve AR 768 003 S Regulator AR 768 001 S Gauge 0 10 Bar AR 7 765 746 S Gasket Lid 1 767 203 S Protector Edge 3m 8 768 255 S Plug Blanking AR NS 769 035 S Connector Surf 1 769 034 S Connector Socket 1 768 253 S Hose Rubber 5 16 Bore Per Metre AR 768 217 S Fitting Hose End 1 4 BSP 2 off per hose AR 768 200 S Connector Hose AR 765 519 S Hose Coiled 1 900...

Page 44: ...Parts 7 6 E 2001 Nordson Corporation All rights reserved Virgin Powder Drum Feed System Issued 03 01 P N 768600B ...

Page 45: ...E 2001 Nordson Corporation All rights reserved Virgin Powder Drum Feed System Issued 03 01 P N 768600B Section 8 Specifications ...

Page 46: ...Specifications 8 0 E 2001 Nordson Corporation All rights reserved Virgin Powder Drum Feed System Issued 03 01 P N 768600B ...

Page 47: ...Virgin Powder Drum Feed System Issued 03 01 P N 768600B Section 8 Specifications Part No All Height mm 1100 Width mm 1000 Length mm 1100 Weight kg 70kg approx Less than 70 db A Measured at a distance of 1 m from the surface of the unit 1 Dimensions and Weights 2 Noise ...

Page 48: ...Specifications 8 2 E 2001 Nordson Corporation All rights reserved Virgin Powder Drum Feed System Issued 03 01 P N 768600B ...