Nordson EFD 1500 Series, Operating Manual

Page 1: ... excess underutilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing Rentals Demos In stock Ready to ship TAR certified secure asset solutions Expert team I Trust guarantee I 100 satisfaction All trademarks brand names and brands appearing herein are the property of their resp...

Page 2: ...Operating Guide 1500 Series Dispenser A NORDSON COMPANY US Canada 800 556 3484 In the UK 0800 585733 In Mexico 001 800 556 3484 1500XL 1500XL 15 1500XL CA 1500DV 15 1500D ...

Page 3: ...ce please do not hesitate to contact EFD or your authorized EFD distributor US Canada call 800 556 3484 In Mexico call 001 800 556 3484 In the UK ring free 0800 585733 Introduction The EFD Pledge We pledge that you will be completely satisfied with our products We endeavor to ensure that every EFD product is produced to our no compromise quality standards If you feel that you are not receiving all...

Page 4: ... and Drawing Stripes Programming Deposit Size How to Use the Vacuum Control 22 23 Making Timed Deposits of Watery thin Fluids ULTRA Dispensing System 24 25 Loading the Barrel Reservoirs 26 27 1500XL and 1500D Schematics Parts 28 1500DV Schematic Parts 29 How the 1500 Series Dispensers Work 30 Reordering Components 31 Ten Year No fault Warranty 32 Meets applicable CSA and CE requirements 3 This man...

Page 5: ...the 1500XL 1500XL 15 1500XL CA 1500DV and 1500DV 15 dispensers The rest of the information in this Guide applies to all of the 1500 Series dispensers 4 Specifications Input Voltage Selectable 100 120 220 VAC 50 60Hz 1500XL 1500XL 15 1500XL CA 1500DV 1500DV 15 1500D 14 12VA Internal Voltage 24 VDC Foot Pedal Voltage 5 5 VDC Cycle Rate 600 minute Time Control microprocessor with 0 00005 second repea...

Page 6: ...coalescing filter 2000F756 Bottled nitrogen can be used Warning If high pressure bottled air or nitrogen is used a high pressure regulator must be installed on the bottle and set at 100 psi maximum The 2000F755 filter regulator is not recommended Check the voltage label to be certain it is set to the available power Third NowisagoodtimetoACTIVATEyourextendedTen 10 Year No fault Warranty Please fil...

Page 7: ...s to clear the display Any decimals will disappear and the time range will reset to 000 Dis play alternates bright and dim to indicate the program mode Timer bypass mode Press once and the display changes to dashes Foot pedal now controls liquid flow Press again and dashes are replaced by previously set time Decimal button Press to move decimal When no decimal shows time range is 000 to 999 second...

Page 8: ...am mode Program mode Press the button once Display flashes Use the foot pedal to establish deposit size and time Press again flashing stops and programmed time is displayed Decimal will automatically move to appropriate position Change decimal position Press the button to move the decimal during manual time set No decimal shows when time range is 000 to 999 seconds Cannot be done in program mode T...

Page 9: ...est fluid Plant air 125 psi maximum to regulator Output from regulator should be a minimum of 80 psi maximum of 100 psi Power cord Air input hose Adapter assembly Foot pedal assembly 1500XL Note For hookup purposes connections for the 1500XL 1500XL 15 and 1500XL CA models are identical ...

Page 10: ...el prefilled with blue nontoxic test fluid included with the dispenser to the 10cc adapter head Take the 10cc adapter assembly 5150 on the adapter head and insert the black male quick connect into the air output fitting on the front panel and turn clockwise to lock Place the barrel in the barrel stand During the initial testing you will not use the vacuum control Keep this control shut off turned ...

Page 11: ...ical Voltage selector and fuse cartridge Power switch Foot pedal receptacle Air input I O 9 pin interface connector Vacuum transducer air exhaust port Power input receptacle Air pressure regulator Barrel vacuum control Vacuum gauge Air output quick connect Time set buttons Display and control pad Refer to pages 6 7 for detailed instructions Air gauge ...

Page 12: ... than desired Then increase and stop at desired pressure Push knob in to lock Press power switch to turn on the dispenser The digital display will show the time that was set when the dispenser was turned off Set the digital time to 0 25 seconds as follows On the display and control pad press the decimal button until the decimal is moved to the left and appears in the left display segment This puts...

Page 13: ...psi maximum to regulator Output from regulator should be a minimum of 80 psi maximum of 100 psi Foot pedal assembly Power cord Air input hose Adapter assembly Note For hookup purposes the connections for the 1500DV and 1500DV 15 models are identical Male quick connect insert and twist to lock 1500DV ...

Page 14: ...d included with the dispenser to the 10cc adapter head Take the 10cc adapter assembly 5150 on the adapter head and insert the black male quick connect into the air output fitting on the front panel and turn clockwise to lock Place barrel in the barrel stand During the initial testing you will not use the barrel vacuum control Keepthiscontrolshutoff turnedcompletelyclockwise donotforce Plug in the ...

Page 15: ...ge Power switch A Dispense foot pedal receptacle Air Input I O 9 pin interface connector Power input receptacle Pickup pen vacuum transducer Barrel vacuum transducer Air pressure regulator Barrel air output quick connect Pickup pen vacuum control Pickup pen quick connect Barrel vacuum control Time set buttons Display and control pad Refer to pages 6 7 for detailed instructions ...

Page 16: ...r The digital display will show the time that was set when the dispenser was turned off Set the digital time to 0 25 seconds as follows On the display and control pad press the decimal button until the decimal is moved to the left and appears in the left display segment This puts the time range within 0 00 to 0 99 seconds Fig 1 Now use the time set buttons to set the length of the air pulse Press ...

Page 17: ...Plant air 125 psi maximum to regulator Output from regulator should be a minimum of 80 psi maximum of 100 psi Male quick connect insert and twist to lock Blue test fluid Foot pedal assembly Power cord Adapter assembly Air input hose 1500D ...

Page 18: ...oxic test fluid included with the dispenser to the 10cc adapter head Take the 10cc adapter assembly 5150 on the adapter head and insert the black male quick connect into the air output fitting on the front panel and turn clockwise to lock Place the barrel in the barrel stand 1500D Hookup 1500D Spare Fuse Cartridge Window check voltage indicated Note The dispenser is shipped with the fuse cartridge...

Page 19: ...se cartridge Air gauge Power switch Foot pedal receptacle Air input I O 9 pin interface connector Power input receptacle Air pressure regulator Air output quick connect Time set buttons Display and control pad Refer to pages 6 7 for detailed instructions ...

Page 20: ... and stop at desired pressure Push knob in to lock Press power switch to turn on the dispenser The digital display will show the time that was set when the dispenser was turned off Set the digital time to 0 25 seconds as follows On the display and control pad press the decimal button until the decimal is moved to the left and appears in the left display segment This puts the time range within 0 00...

Page 21: ...ime previously set Fig 2 Take the Dot Test sheet and put the tip on a 1 4 circle holding the barrel as shown Press the foot pedal Check the dot size Make several more similar dots and note the size consistency Changing Deposit Size Drawing Stripes The dot size is determined by the tip diameter the output air pressure setting and the pulse time For large dots use a large tip higher pressure and mor...

Page 22: ...Size Press the program button top left This zeros out the display and you will see 000 Fig 1 The decimal will not show Note that the display flashes bright dim This flashing indicates you are in the program mode Position the tip on the largest test circle Press the foot pedal and when the test fluid fills the circle release the foot pedal Note the time on the flashing display Press the program but...

Page 23: ...safety clip tightly closed to prevent any dripping or bubbling Remove the tip cap and attach the 25 gage red tip 3 Set air pressure at 5 psi and the time at 0 14 Fig 1 4 Press the timer bypass button dashes appear 5 With the barrel pointing downward over a container unsnap the safety clip Then press the foot pedal to fill the tip 6 If a drop begins to form at the end of the tip slowly turn the vac...

Page 24: ... attach the 25 gage red tip 6 Open the safety clip Your material may begin to bubble Reduce vacuum by turning vacuum control knob clockwise 7 If a drop begins to form at the end of the tip slowly turn the vacuum control knob counterclockwise to stop the drop from growing Wipe the tip and adjust vacuum as necessary Now the fluid is in proper balance It does not bubble or drip Repeat tests as before...

Page 25: ...prevent oozing by responding to the pressure of trapped air with a slight suck back movement after the dispense cycle The white piston is used for most fluids However if you are applying RTV silicone and find that the piston bounces and causes stringing switch to the orange flat wall piston TheSmoothFlow pistonsmakebarrelfillingeasier too As you load the fluid in air is trapped in the bottom and t...

Page 26: ...Fumes cannot escape If you use low to medium viscosity fluids the white SmoothFlow piston has several advantages First vacuum adjustment is much less sensitive Second the piston prevents fumes from the fluid beingexhaustedintotheworkenvironment Third the piston prevents fluid backflow into the dis penser if the barrel is inadvertently turned upside down Fourth using the piston makes it easy and sa...

Page 27: ...ce barrier in the top of the barrel reservoir Allow air between barrier and fluid Do not contact the barrier to the fluid If your fluid is thick or non leveling you can spoon it into the barrel with a spatula Or if the fluid comes packed in a 1 10 gallon cartridge try loading the barrel with a caulking gun Then press in the SmoothFlow piston to move the fluid to the bottom of the barrel and to rem...

Page 28: ...th any pressure reservoir or cartridge Recommended for high production barrel filling 3 If you receive frozen epoxies or other fluids in medical type syringes with a manual plunger request our luer to luer fitting 2160 to transfer the material Please call an EFD Product Specialist for additional assistance 27 2160 Luer to luer fitting Barrel Rack 905BR for 3cc 5cc barrels 910BR for 10cc 30cc and 5...

Page 29: ...17 1500 Foot pedal receptacle assembly 12 7111 Fuse 125A 13 2019 Dispenser end panel 14 2002SCR Replacement screen for regulator 15 2009 A24 Input cord detachable 16 2015A Foot pedal assembly 17 2178 Fitting 1 8 NPTM x 1 4 barb elbow brass 18 2084 Air restrictor 19 2 2176 1500 Barrel vacuum control 20 2088 Fitting 1 8 NPTF x 1 4 barb brass 21 2001B Gauge 0 to 15 psi 0 to 1 0 bar 22 2170 Vacuum tra...

Page 30: ...004B Female quick connect black 12 7109 Power switch 13 2 2017 15DV Foot pedal receptacle assembly 14 7111 Fuse 125A 15 2019 Dispenser end panel 16 2002SCR Replacement screen for regulator 17 2009 A24 Input cord detachable 18 2 2015F Dual foot pedal assembly 19 2178 Fitting 1 8 NPTM x 1 4 barb elbow brass 20 2084 Air restrictor 21 2 2176 15DV Barrel vacuum control 22 2 2176 15PU Pickup vacuum cont...

Page 31: ...pulse cycle When the timer bypass button is pressed and the display shows dashes themicroprocessorswitchestodirectsolenoidcontrolbythefootpedal As long as the foot pedal is pressed the solenoid remains open providing a bypass flow of liquid for filling or striping Suggestions Reminders 1 Always use an EFD piston to make barrel loading dispensing and handling cleaner safer and more accurate Caution...

Page 32: ... green 20 023 5120TT B pink 22 016 5122TT B blue 25 010 5125TT B red For complete selection and technical details please refer to EFD Catalog and price list 31 ULTRA System Dispensing Components General purpose precision tips All EFD dispensing tips incorporate the unique SafetyLok color coded polypropylene hubs Convenientlypackaged 50 tipspersee through box for easy part identification gage ID 1 ...

Page 33: ... liable for incidental or consequential damages EFD Ten Year No fault Warranty 2006 EFD Inc 1500 MAN 01 Sales and service of EFD dispensers and dispensing components is available through EFD authorized distributors in over 30 coun tries Please contact EFD U S A for specific names and addresses EFD International Inc is incorporated with limited liability in the U S A Printed on recycled paper Unit ...

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