Nordson Rhino VE, Customer Product Manual

Page 1: ...RDSON CORPORATION AMHERST OHIO USA For parts and technical support call the Industrial Coating Systems Customer Support Center at 800 433 9319 or contact your local Nordson representative This documen...

Page 2: ...uto Shutdown Bulk Unloaders 42 Standard 30 Gallon Auto Changeover Bulk Unloaders 44 CE 30 Gallon Auto Changeover Bulk Unloaders 46 Standard 30 Gallon Auto Shutdown Bulk Unloaders 48 CE 30 Gallon Auto...

Page 3: ...cord i Part 1608271 04 E 2019 Nordson Corporation Change Record Revision Date Change 01 6 16 Released 02 8 19 New pump design 03 8 19 New frame style 04 9 19 Updated manual references in notes in Part...

Page 4: ...Change Record ii Part 1608271 04 E 2019 Nordson Corporation...

Page 5: ...assigned tasks They are familiar with all relevant safety rules and regulations and are physically capable of performing their assigned tasks Intended Use Use of Nordson equipment in ways other than t...

Page 6: ...jewelry or tools S If you receive even a slight electrical shock shut down all electrical or electrostatic equipment immediately Do not restart the equipment until the problem has been identified and...

Page 7: ...the substance hit something on its way in and deflected causing more damage and many other variables including skin microflora residing in the paint or gun which are blasted into the wound If the inj...

Page 8: ...or parts information and advice Halogenated Hydrocarbon Solvent Hazards Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components Under pressure these solve...

Page 9: ...271 04 E 2019 Nordson Corporation Safety Labels See Figure 1 for the location of the safety label See Table 1 for the text of the safety label The safety label is provided to help operate and maintain...

Page 10: ...part or portion of the body between the drum and the air manifold or between the crossbar and the platen follower plate S To safely operate and maintain this equipment refer to the Safety Operation an...

Page 11: ...2 All information common to an unloader can be found in this manual Specific information for major components appears in the following manuals Table 2 Major Component Manuals Title Manual Part Number...

Page 12: ...E unloader Additional options may impact the weight Lifting instructions 55 gallon Secure a strap around the yoke and the top cross bar so that cannot move in relation to each other Wrap a strap aroun...

Page 13: ...o dispensing applicators Pail 30 gallon and 55 gallon frame sizes are available The unloaders use either 48 1 or 65 1 ratio pumps See Figure 3 and Table 5 for a description of the major components Fig...

Page 14: ...VE Bulk Unloaders 125 mm Frame 10 Part 1608271 04 E 2019 Nordson Corporation NEUTRAL UP DOWN ELEVATOR CONTROL VALVE POSITIONS A A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Figure 3 Typical Drum Unloader Compo...

Page 15: ...terial exits through the follower plate blow off port 7 Material Outlet Check Valve This check valve prevents material back flow into the pump It is standard equipment on automatic crossover units 8 9...

Page 16: ...n stops the upward movement and places the ram in the Neutral position NOTE The Neutral position does not mechanically lock the ram Air pressure remains in the ram cylinders Small air leaks in the cir...

Page 17: ...to two pressure regulators one for the pump air motor and one for the elevator cylinders and blow off supply Air Motor Supply The regulated air supply flows through a shutoff valve before it enters th...

Page 18: ...ers the top of the left cylinder and flows through the upper crossover tube to the top of the right cylinder Air below the pistons is vented The air pressure forces the cylinder pistons downward which...

Page 19: ...unloaders S Install a customer supplied shutoff valve in the air supply line to isolate the unloader for maintenance or other procedures S The maximum main air supply pressure is 100 psi 7 bar S The m...

Page 20: ...elevator regulator 2 and air motor regulator 4 to 0 psi bar Make sure that the elevator control valve 3 is in the Neutral position and that the air motor ball valve 5 is closed 4 Connect the main air...

Page 21: ...04 E 2019 Nordson Corporation 8 AUTO SHUTDOWN 1 3 4 NPT 2 4 5 3 AUTO CHANGEOVER 1 3 4 NPT 2 4 5 3 2 CE PNEUMATIC CONTROLS 1 3 4 NPT 4 5 2 Air motor valve shown in the Open position Figure 5 Installati...

Page 22: ...ming these procedures must know how to safely operate the unloader elevator controls Block the Air Cylinders See Figure 6 1 Using the elevator controls raise the elevator until there is enough space b...

Page 23: ...Bulk Unloaders 125 mm Frame 19 Part 1608271 04 E 2019 Nordson Corporation PAIL UNLOADER 30 55 GALLON UNLOADER 1 Support blocks used but not shown on 30 55 gallon frame 3 2 4 Figure 6 Blocking the Air...

Page 24: ...screws 1 washers 6 lock washers 5 and nuts 4 Tighten the nuts to 25 30 ft lb 34 40 5Nwm in the sequence shown Install a 30 55 Gallon Follower Module See Figure 7 1 Lubricate the the O ring 3 with O r...

Page 25: ...ime Startup See Figure 8 NOTE This procedure applies only to starting up a new system for the first time 1 Make sure that the solvent chamber 11 is properly filled with solvent chamber fluid 2 Place t...

Page 26: ...the elevator control valve in the Neutral position b Install the bleeder stem 8 into the bleeder stem blow off port and tighten securely Use a rag to remove excess material around the the bleeder stem...

Page 27: ...s 125 mm Frame 23 Part 1608271 04 E 2019 Nordson Corporation NEUTRAL UP DOWN ELEVATOR CONTROL VALVE POSITIONS 11 10 9 7 6 4 3 2 1 8 5 Figure 8 Typical First Time Startup for Standard Unloaders 55 Gall...

Page 28: ...o determine if material is leaking past the follower plate If a follower plate seal is damaged refer to the Rhino VE Follower Plate Module manual for repair procedures S Check the amount of material i...

Page 29: ...t Neutral is not a locked and secured position The follower plate may drift downward over time First Time Startup See Figure 9 NOTE This procedure applies only to starting up a new system for the firs...

Page 30: ...llower plate into the container The expelled air from under the follower plate may contain material 11 Press and hold in the Ram Down push buttons at the same time to manually lower the follower into...

Page 31: ...no more than two turns to bleed the remaining b Adjust the air motor regulator 2 to increase pressure until the pump begins to operate c When material continuously flows from the bleed valve press the...

Page 32: ...E 2019 Nordson Corporation A NOT USED ON AUTOMATIC SHUTDOWN UNITS 2 1 3 5 10 5 SHOWN IN THE OPEN POSITION A RAM REGULATOR RAM DOWN RAM DOWN RAM UP 2 PURGE BLOW OFF 6 7 8 9 4 Figure 9 Typical First Tim...

Page 33: ...follower plate If a follower plate seal is damaged refer to the Rhino VE Follower Plate Module manual for repair procedures S Check the amount of material in the container Replace the container if nec...

Page 34: ...at the material supply is free of dust and other contaminates Contaminates may affect pump performance or clog the applicator Lines and Hoses Check all hydraulic and pneumatic connections and tighten...

Page 35: ...raulic system Check hoses applicators and other components in the hydraulic system Air motor regulator malfunction Check the air motor regulator and replace if necessary Pivot valve not functioning Pe...

Page 36: ...alves cannot be repaired and must be replaced Order new valves Refer to the Rhino SD2 XD2 Pumps manual for ordering information 3 Elevator does not work Malfunctioning elevator and blow off regulator...

Page 37: ...is present make sure that it is flowing out of the bottom of the follower plate Blow off adapter or hose clogged with material Check the blow off adapter and hose for clogged material and clean if ne...

Page 38: ...RhinoR VE Bulk Unloaders 125 mm Frame 34 Part 1608271 04 E 2019 Nordson Corporation This page intentionally left blank...

Page 39: ...he Description column gives the part name as well as its dimensions and other characteristics when appropriate Indentions show the relationships between assemblies subassemblies and parts S If you ord...

Page 40: ...Part 1608271 04 E 2019 Nordson Corporation Standard Pail Auto Changeover Bulk Unloaders See Figure 10 and the following parts list 5 6 7 10 2 9 3 13 TYPICAL PART OF 12 4 8 11 12 1 Figure 10 Standard...

Page 41: ...on bleed valve SD2 1 4 1600599 1600599 1600599 1600599 S Module frame B U pail 1 B 5 1600085 1600085 1600085 1600085 S Locator pail 2 6 1037280 1037280 1037280 1037280 S Screw hex 11 x 1 5 2 7 983440...

Page 42: ...rt 1608271 04 E 2019 Nordson Corporation CE Pail Auto Changeover Bulk Unloaders See Figure 11 and the following parts list TYPICAL 21 17 15 16 4 5 6 7 8 7 14 9 9 10 12 13 11 1 2 3 19 18 20 Figure 11 C...

Page 43: ...1097080 1097080 1097080 S Connector male 5 32 tube x NPT 2 10 981655 981655 981655 981655 S Screw socket 4 40 x 1 25 2 11 164636 164636 164636 164636 S Switch limit NPT 1 12 1600753 1600753 1600753 16...

Page 44: ...Frame 40 Part 1608271 04 E 2019 Nordson Corporation Standard Pail Auto Shutdown Bulk Unloaders See Figure 12 and the following parts list 3 1 2 4 5 6 7 8 10 11 TYPICAL 12 9 Figure 12 Standard Pail Au...

Page 45: ...2908 S Module hydraulic section bleed valve SD2 1 4 1600599 1600599 1600599 1600599 S Module frame B U pail 1 B 5 1600085 1600085 1600085 1600085 S Locator pail 2 6 1037280 1037280 1037280 1037280 S S...

Page 46: ...42 Part 1608271 04 E 2019 Nordson Corporation CE Pail Auto Shutdown Bulk Unloaders See Figure 13 and the following parts list TYPICAL 20 8 14 9 9 10 12 13 11 1 2 3 4 5 15 16 18 19 6 7 17 7 Figure 13...

Page 47: ...97 S Cap screw hex 11 x 1 1 9 1097080 1097080 1097080 1097080 S Connector male 5 32 tube x NPT 2 10 981655 981655 981655 981655 S Screw socket 4 40 x 1 25 2 11 164636 164636 164636 164636 S Switch lim...

Page 48: ...rame 44 Part 1608271 04 E 2019 Nordson Corporation Standard 30 Gallon Auto Changeover Bulk Unloaders See Figure 14 and the following parts list 1 2 3 4 5 6 7 11 10 9 8 Figure 14 Standard 30 Gallon Aut...

Page 49: ...controls pneumatic ACO SD2 1 C 6 1085040 1085040 1085040 1085040 S Module check valve bleeder 1 7 1607391 1607391 1607391 1607391 S Module drum level pneumatic switch large frame 1 8 1073854 S Pump ai...

Page 50: ...e 46 Part 1608271 04 E 2019 Nordson Corporation CE 30 Gallon Auto Changeover Bulk Unloaders See Figure 15 and the following parts list 13 1 2 3 6 8 11 12 7 9 DETAIL VIEW 5 4 10 Figure 15 CE 30 Gallon...

Page 51: ...dule hydraulic section bleed valve SD2 1 5 S Module drum in position CE VE 1 6 S Module drum L E CE VE 1 C 7 1085040 1085040 1107467 1107467 S Module check valve bleeder 1 8 S Module controls pneumati...

Page 52: ...mm Frame 48 Part 1608271 04 E 2019 Nordson Corporation Standard 30 Gallon Auto Shutdown Bulk Unloaders See Figure 16 and the following parts list 1 2 3 4 5 6 10 9 8 7 Figure 16 Standard 30 Gallon Auto...

Page 53: ...97210 1097210 S Module controls pneumatic ASD SD2 1 C 6 1607391 1607391 1607391 1607391 S Module drum level pneumatic switch large frame 1 7 1073854 S Pump air motor assembly 48 1 Rhino SD2 1 A 107385...

Page 54: ...125 mm Frame 50 Part 1608271 04 E 2019 Nordson Corporation CE 30 Gallon Auto Shutdown Bulk Unloaders See Figure 17 and the following parts list 11 1 2 3 5 6 9 10 7 4 8 Figure 17 CE 30 Gallon Auto Shut...

Page 55: ...8 1072908 1072908 1072908 S Module hydraulic section bleed valve SD2 1 5 S Module drum L E CE VE 1 C 6 1097232 1097232 1097232 1097232 S Module controls pneumatic ASD CE SD2 VE 1 D 7 1614801 1614801 1...

Page 56: ...Frame 52 Part 1608271 04 E 2019 Nordson Corporation Standard 55 Gallon Auto Changeover Bulk Unloaders See Figure 18 and the following parts list 1 2 3 4 6 10 9 8 7 5 Figure 18 Standard 55_gallon Auto...

Page 57: ...085040 1085040 1085040 1085040 S Module check valve bleeder 1 6 1607391 1607391 1607391 1607391 S Module drum level pneumatic switch large frame 1 7 1073854 S Pump air motor assembly 48 1 Rhino SD2 1...

Page 58: ...Frame 54 Part 1608271 04 E 2019 Nordson Corporation CE 55 Gallon Auto Changeover Bulk Unloaders See Figure 19 and the following parts list 10 1 2 3 6 7 8 9 DETAIL VIEW 5 4 Figure 19 CE 55 Gallon Auto...

Page 59: ...93 1069893 S Module pump mounting 30 55 gallon frame 1 A 3 S Frame 55 air cyl 125 mm 1 B 4 1072908 1072908 1072908 1072908 S Module hydraulic section bleed valve SD2 1 5 S Module drum in position CE V...

Page 60: ...mm Frame 56 Part 1608271 04 E 2019 Nordson Corporation Standard 55 Gallon Auto Shutdown Bulk Unloaders See Figure 20 and the following parts list 1 2 3 4 5 9 8 7 6 Figure 20 Standard 55 Gallon Auto S...

Page 61: ...ASD SD2 1 C 5 1607391 1607391 1607391 1607391 S Module drum level pneumatic switch large frame 1 6 1073854 S Pump air motor assembly 48 1 Rhino SD2 1 A 1073857 S Pump air motor assembly 48 1 Rhino XD...

Page 62: ...Frame 58 Part 1608271 04 E 2019 Nordson Corporation CE 55 Gallon Auto Shutdown Bulk Unloaders See Figure 21 and the following parts list 11 1 2 3 6 7 9 10 DETAIL VIEW 5 4 8 Figure 21 CE 55 Gallon Aut...

Page 63: ...cyl 125 mm 1 B 4 1072908 1072908 1072908 1072908 S Module hydraulic section bleed valve SD2 1 5 S Module drum in position CE VE 1 6 S Module drum L E 125mm CE VE 1 C 7 1097232 1097232 1097232 1097232...

Page 64: ...The following control modules are available Standard Automatic Shutdown See Figure 22 and the following parts list 3 25 33 25 34 29 28 6 25 23 15 12 7 8 9 10 23 23 30 31 32 28 25 35 1 2 25 35 22 25 1...

Page 65: ...140 S Screw 10 32 x1 4 16 124787 S Button push manual 1 17 1073267 S Valve poppet air operated 2 way NC 1 8 NPT 1 18 972685 S Adapter 1 4 18 x 1 8 27 brass 1 19 973564 S Nipple hex 1 4 x 1 8 x 1 188 1...

Page 66: ...019 Nordson Corporation CE Automatic Shutdown See Figures 23 24 and the following parts list 16 15 51 14 51 55 13 12 51 11 10 51 6 4 51 3 2 50 7 8 9 67 5 39 35 63 62 61 60 51 20 19 21 64 PART OF 47 1...

Page 67: ...art 1608271 04 E 2019 Nordson Corporation 45 43 51 11 27 28 11 28 27 29 26 11 35 27 11 42 29 68 51 53 54 33 33 27 57 58 48 66 59 39 28 56 44 29 A 30 31 33 33 34 34 36 38 37 39 30 52 39 40 41 A 37 38 2...

Page 68: ...l 2 2 3 4 vent 250 psi 1 17 S Nameplate 1 18 S Rivet pop 3 32 x 0 250 4 19 1103188 S Union bulkhead 5 32 T 5 20 972934 S Connector bulkhead 3 8 tube 1 21 189185 S Strain relief PG 11 plastic 1 22 2822...

Page 69: ...1 900481 S Adhesive pipe sealant AR 52 1097239 S Valve pneumatic logic element 3 port with vent 1 53 973411 S Plug pipe socket flush 1 4 1 54 1108389 S Union wye 3 8 tube x 3 8 tube 1 55 973442 S Plug...

Page 70: ...ndard Automatic Changeover See Figure 25 and the following parts list 3 25 33 25 12 1 45 11 13 14 18 16 17 25 26 5 2 4 25 35 25 34 24 25 22 25 23 21 25 7 8 9 10 15 19 25 20 25 13 6 25 23 28 36 37 38 3...

Page 71: ...S Nipple steel schedule 40 1 4 3 00 1 22 126767 S Regulator air 0 60 1 4 NPT 1 23 971266 S Elbow male 0 25 tube x 0 25 NPT 3 24 1073268 S Gauge pressure 0 60 psi 1 8 NPT 1 25 900481 S Adhesive sealant...

Page 72: ...9 Nordson Corporation CE Automatic Changeover See Figures 26 27 and the following parts list 16 15 51 14 51 55 13 12 51 11 10 51 6 4 51 3 2 50 7 8 9 67 5 39 35 63 62 61 60 51 20 19 21 64 PART OF 47 1...

Page 73: ...1608271 04 E 2019 Nordson Corporation 45 43 51 11 27 28 11 28 27 29 26 11 35 27 11 42 29 68 51 53 54 33 33 27 57 58 48 66 59 39 28 56 44 30 29 A 30 31 33 33 34 34 36 38 37 39 30 52 39 40 41 A 39 37 38...

Page 74: ...l 2 2 3 4 vent 250 psi 1 17 S Nameplate 1 18 S Rivet pop 3 32 x 0 250 4 19 1103188 S Union bulkhead 5 32 T 5 20 972934 S Connector bulkhead 3 8 tube 1 21 189185 S Strain relief PG 11 plastic 1 22 2822...

Page 75: ...1 900481 S Adhesive pipe sealant AR 52 1097239 S Valve pneumatic logic element 3 port with vent 1 53 973411 S Plug pipe socket flush 1 4 1 54 1108389 S Union wye 3 8 tube x 3 8 tube 1 55 973442 S Plug...

Page 76: ...125 mm Frame 72 Part 1608271 04 E 2019 Nordson Corporation Schematics Drawing Description 1072953 Automatic Shutdown 1097199 Automatic Changeover 10012290 Automatic Crossover 1072955 Automatic Shutdo...

Page 77: ...TH AUTO SHUTDOWN BULK UNLOADER FRAME FOLLOWER AIR SUPPLY IN 1 4 AIR LINE 3 4 AIR LINE TO FOLLOWER PLATE PILOT VALVE SUPPLY AIR MOTOR SUPPLY OPTIONAL RELEIF VALVE 2 5 14 22 17 1 2 3 03 2 1 MATERIAL NO...

Page 78: ...2X 31 2X 32 3X 29 44 02 02 BRACKET OMMITTED FOR CLARITY 28 NOTES 1 APPLY PIPE ADHESIVE ITEM 25 TO MALE THREADS OF NPT FITTINGS IF REQUIRED 2 APPLY LOCTITE ITEM 26 TO THE SET SCREW THREADS OF THE PUSH...

Page 79: ...LVE OPTIONAL 2 34 41 42 40 11 41 40 16 1 3 2 3 4 AIRLINE 1 4 AIRLINE A B P 1 4 AIRLINE 1 4 AIRLINE 1 4 AIRLINE X P X1 X X0 OPTIONAL X P X1 X X0 1 2 3 2 3 1 42 OPTIONAL 5 34 5 2 22 24 14 17 22 14 24 17...

Page 80: ...5 9 5 2 3 5 2 3 5 9 5 R O T O M R I A T O L I P 4 1 8 5 8 3 A b a a A A a b x 1 X 0 X X P 0 X 1 X X P 2 3 5 a b A 8 3 8 3 4 1 A a b b 1 3 2 2 3 5 2 3 5 2 3 5 2 3 5 2 3 5 2 3 5 2 3 5 2 3 5 2 3 5 2 3 5...

Page 81: ...inciples This product has been manufactured according to good engineering practice The product specified conforms to the directive and standards described above Certificates DNV ISO9001 Date 20 May 20...