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Tribomatic Magnum Automatic Powder Spray Gun

12

E

2000 Nordson Corporation

All rights reserved

343 547A

Issued 8/00

Manual 37-37

Fluidizing Air Pressure

Set the fluidizing air pressure as specified in the manual shipped with the

Magnum control unit.

When properly fluidized, small air bubbles rise gently and uniformly to the

surface of the powder, making the powder look like it is boiling.  If

necessary, adjust the fluidizing air pressure.  In this state, the powder is

similar to a liquid, enabling the powder pump to easily transport the

powder from the hopper to the spray gun.

Fluidizing Air Pressure

Results

Too low

Powder flows heavily and inconsistently

Too high

Powder boils violently and flows

unevenly with possible air pockets in the

powder stream

Flow-Rate Air Pressure

See Figure 2.  Flow-rate air transports a powder and air mixture from the

feed hopper through the powder feed hose (1) to the spray gun.

Increasing the flow-rate air pressure increases the amount of powder that

the gun sprays and may increase the thickness of the powder deposited

on the part.

Flow-Rate Air Pressure

Results

Too low

Powder sprays unevenly or produces an

inadequate film build

Too high

Powder velocity increases, causing

excessive film build or overspray which

reduces transfer efficiency and wastes

powder
Excessive flow-rate air pressure

accelerates the build-up of impact-fused

powder in the gun or pump, or causes

premature wear of the gun and pump

parts in contact with the powder

Keep the flow-rate air pressure to a minimum.  This will reduce

overspray, which lessens

S

the amount of recovered and recycled powder

S

wear on system components such as pumps, spray guns, and filters

S

maintenance costs

Summary of Contents for Tribomatic Magnum

Page 1: ...Tribomaticr Magnum Automatic Powder Spray Gun Customer Product Manual Part 343 547A NORDSON CORPORATION D AMHERST OHIO D USA...

Page 2: ...0 Flex O Coat FlexiCoat Flexi Spray Flow Sentry Fluidmove Fluidshooter FoamMelt FoamMix Helix Horizon Hose Mole Hot Shot Hot Stitch Isocoil Isocore Iso Flo JR KB30 Little Squirt Magnastatic MEG Meltex...

Page 3: ...Safety 2 Fire Safety 2 Grounding 3 Action in the Event of a Malfunction 4 Disposal 4 2 Description 5 Specifications 6 3 Installation 7 Gun Ground Connection 9 Pneumatic Connections 9 4 Operation 10 St...

Page 4: ...Table of Contents ii E 2000 Nordson Corporation All rights reserved 343 547A Issued 8 00 Manual 37 37 7 Parts 17 Using the Illustrated Parts List 17 Spray Gun 18 Spacer 19 Chargetube 20 Diffuser 21...

Page 5: ...levant safety rules and regulations and are physically capable of performing their assigned tasks Use of Nordson equipment in ways other than those described in the documentation supplied with the equ...

Page 6: ...ches before servicing electrical equipment S Obtain and read Material Safety Data Sheets MSDS for all materials used Follow the manufacturer s instructions for safe handling and use of materials and u...

Page 7: ...e electrically connected to ground with a resistance of not more than 1 megohm as measured with an instrument that applies at least 500 volts to the circuit being evaluated S Equipment to be grounded...

Page 8: ...ance program If you receive even a slight electrical shock or notice static sparking or arcing shut down all electrical or electrostatic equipment immediately Do not restart the equipment until the pr...

Page 9: ...The gun mount 3 is used to mount the gun to a reciprocator oscillator or a fixed gun stand 3737001A 2 3 4 5 1 Fig 1 Tribomatic Magnum Automatic Powder Spray Gun 1 Diffuser 2 Ground Stud 3 Gun mount 4...

Page 10: ...d through the gun Refer to Table 1 Table 1 Specifications Powder Flow Maximum 300 g min 11 oz min Minimum 30 g min 1 oz min Recommended 150 g min 5 oz min These rates depend on the powder pump venturi...

Page 11: ...ar mount 2 Install the desired sprayhead on the spacer 5 with a clockwise twisting motion 3 Place the gun in the gun mount and tighten the clamp 4 See Figure 2 Attach the ground wire 7 to the ground s...

Page 12: ...oration All rights reserved 343 547A Issued 8 00 Manual 37 37 3737002A 1 2 5 4 3 7 6 Fig 2 Attaching the Tubing 1 Powder feed hose 2 Atomizing air 1 tubing 3 Control unit rear panel 4 Ground stud 5 At...

Page 13: ...und wire to the red GUN GROUND connector at the rear panel of the control unit Refer to the manual shipped with the Magnum control unit for the location of the ground The control unit is shipped with...

Page 14: ...r or cleaning the gun with compressed air Without a ground connection the gun will become electrostatically charged Personnel touching the gun could receive a shock WARNING All electrically conductive...

Page 15: ...Set the fluidizing auxiliary air pressure as recommended in the manual shipped with the Magnum control unit NOTE Typical fluidizing air pressure is 1 bar 14 psi Wait 10 15 minutes for the powder in t...

Page 16: ...r stream Flow Rate Air Pressure See Figure 2 Flow rate air transports a powder and air mixture from the feed hopper through the powder feed hose 1 to the spray gun Increasing the flow rate air pressur...

Page 17: ...owder flow rate Atomizing Air Pressure 2 See Figure 2 Atomizing air pressure 2 5 is added to the powder to increase the powder velocity through the gun The higher the flow rate the higher the charge a...

Page 18: ...rs and conveyor must not exceed one megohm For best results the resistance should be less than 500 2 Check the air supply filters and separators and the air dryer to make sure they are operating prope...

Page 19: ...ystem Flow rate air pressure too low Increase the flow rate air pressure Blockage in system 1 Disconnect the powder feed hose at the pump Blow out the hose with compressed air 2 Disassemble the pump a...

Page 20: ...diffuser to flow rate air pressure ratio Powder not suitable for tribo charging Consult with the powder manufacturer Workpiece not properly grounded Check the conveyor rollers and hangers for coating...

Page 21: ...The Description column gives the part name as well as its dimensions and other characteristics when appropriate Indentions show the relationships between assemblies subassemblies and parts Item Part...

Page 22: ...iption Quantity Note 635 599 Kit Magnum complete 1 1 635 590 S Diffuser Magnum complete 1 2 635 580 S Chargetube Magnum 1 3 635 560 S Gun holder 1 4 635 579 S Spacer front Magnum complete 1 NS 635 236...

Page 23: ...19 E 2000 Nordson Corporation All rights reserved 343 547A Issued 8 00 Manual 37 37 See Figure 4 Item Part Description Quantity Note 1 635 579 Spacer front Magnum complete 1 2 635 554 S O ring EPDM 5...

Page 24: ...585 S Distributor inlet Magnum 1 2 630 073 S Knob chargetube ground stud 1 3 630 088 S Stud ground with nut 1 4 635 580 S Chargetube Magnum 1 NS 635 581 S Chargetube Magnum RBX 1 A 5 635 551 S O ring...

Page 25: ...1 630 419 S Connector tube 1 2 630 409 S Filter diffuser Magnum 1 3 630 033 S Fitting air diffuser 2 4 635 591 S Housing diffuser Magnum inlet 1 5 630 025 S O ring EPDM 25 12 x 1 78 mm 2 6 635 593 S...

Page 26: ...Tribomatic Magnum Automatic Powder Spray Gun 22 E 2000 Nordson Corporation All rights reserved 343 547A Issued 8 00 Manual 37 37...

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