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MAINTENANCE

It is recommended that the furnace be checked yearly.  At
a minimum, this check should include the following items.

!

 WARNING:

To avoid electrical shock, personal injury, or
death, turn off the electric power at the
disconnect or the main service panel before
making any electrical connections.

!

 WARNING:

Products of combustion must not be allowed to
enter the living space.  Failure to prevent
products of combustion from being circulated
into the living space can create potentially
hazardous conditions including carbon
monoxide poisoning that could result in personal
injury or death.

Vent System

Check the vent pipe to ensure that it is not corroded or
blocked by debris.  Any corroded section of vent pipe must
be replaced, and any obstruction or blockage must be
removed prior to operating the furnace.

Air Filter(s)

!

 WARNING:

Never operate the furnace without a filter in
place.  Dust and lint in the return air can build up
on internal components, resulting in loss of
efficiency, equipment damage, and possible
fire.

Air filter(s) are not supplied with the furnace as shipped
from the factory.

The installer must provide a high velocity filter and rack for
a filter in the return air duct adjacent to the furnace, or in a
return air grill to the furnace.  Filters should be changed  or
cleaned monthly during the heating season.  New or newly
renovated homes may require more frequent changing until
the construction dust has been removed.

Filters for side return and bottom return applications are
available from your local distributors.

Lubrication

The bearings in the circulating air blower motor and inducer
blower used in these furnaces are pre-lubricated and sealed
at the factory.  No further oiling of the bearings is required
for the life of the motor.

Blower Compartment

The blower compartment should be cleaned monthly during
the heating and cooling seasons to remove any dirt and lint
that may have accumulated in the compartment or on the
blower and motor.  Dirt and lint can create excessive loads
on the motor resulting in higher than normal operating
temperatures and shortened service life.

Heat Exchanger and Burner Maintenance

The furnace should operate for many years without  soot
buildup in the flue passageways, however, the flue
passageways, the vent system, and the burners should be
inspected and cleaned (if required) by a qualified serviceman
annually to ensure continued safe operation.  Particular
attention must be given to identify deterioration from
corrosion or other sources.

!

 WARNING:

Holes in the vent pipe or heat exchanger can
cause products of combustion to enter the
home.  Replace the vent pipe or heat exchanger
if leaks are found.  Failure to prevent products
of combustion from being circulated into the
living space  can create potentially hazardous
conditions including carbon monoxide
poisoning that could result in personal injury
or death.

Summary of Contents for 060C-12

Page 1: ...assist qualified individuals experienced in the proper installation of this appliance Some local codes require licensed installation service personnel for this type of equipment Read all instructions...

Page 2: ......

Page 3: ...er Venting 17 Location of Outdoor Terminations 17 Horizontal Installation 17 Flexible Vent Systems 19 Circulating Air Supply 19 20 General 19 Return Air 19 Gas Supply and Piping 20 22 General 20 Leak...

Page 4: ...Air Opening Bottom 7 8 FURNACE SPECIFICATIONS Upflow Horizontal Models Figure 1a Upflow Unit Dimensions Table 1a Upflow Furnace Dimensions and Shipping Weights Furnace Dimensions Shipping Model Input...

Page 5: ...Bottom Opening Bottom Opening 10 1 4 24 1 2 19 3 4 Table 1B Downflow Furnace Dimensions and Shipping Weights Model Furnace Shipping Number Input A B C Weights RK Btuh inches inches inches lbs 060C 12...

Page 6: ...880 0 0 1 0 650 945 1 0 0 1 720 1050 1 0 0 0 800 1155 1 0 1 0 900 1305 0 1 0 1 1000 1450 0 1 0 0 1060 1530 1 1 0 1 1100 1595 0 1 1 0 1170 1700 1 1 0 0 1290 1870 1 1 1 0 CFM SWITCH NUMBER 2 TON 3 5 TON...

Page 7: ...publications are available from National Fire Protection Association Inc Batterymarch Park Quincy Massachusetts 02269 WARNING This furnace is not approved for installation in mobile homes Installation...

Page 8: ...Aconfinedspaceisanareawithvolumelessthan50cubic feet per 1 000 Btuh of the combined input rates of all WARNING Do not place combustible material on or against the furnace cabinet or within 6 inches of...

Page 9: ...protected to avoid physical damage by vehicles WARNING Donotplacecombustiblematerialonoragainst the furnace cabinet or within 6 inches of the vent pipe Do not place combustible materials including gas...

Page 10: ...or Type Standard Single Wall Metal Vent Type B 1 Double Wall Metal Vent LEFT SIDE 0 0 RIGHT SIDE 5 0 VENT 6 1 BACK 0 0 BOTTOM 0 0 TOP 1 1 FRONT 4 4 UPFLOW DOWNFLOW INSTALLATION CLEARANCES LEFT SIDE RI...

Page 11: ...alled directly on combustible wood flooring or supports if type B 1 vent pipe is used See Figure 4 It is recommended for further reduction of fire hazardthatcementboardorsheetmetalbeplacedbetween the...

Page 12: ...0 000 100 000 120 000 140 000 160 000 Minimum Free Area Each Opening 10 sq in 15 sq in 20 sq in 25 sq in 30 sq in 35 sq in 40 sq in Round Duct Diameter 4 5 5 6 6 7 8 Furnace Water Heater Vent or Chimn...

Page 13: ...a chimney serving a fireplace the fireplace must be sealed off from the chimney For Category I furnace installations the furnace shall be connectedtoafactorybuiltchimneyorventcomplyingwith a recognize...

Page 14: ...burner operation Use the flame of a match or candle 8 If improper venting is observed during any of the above tests the venting system must be corrected in accordance with the NationalFuelGasCode ANSI...

Page 15: ...thends of the bleed tube Do not cover the hole in the bleed tube Place the assembly back on the pressure switch sensor tube and the collector pan sensor tube See Figure 12 2 Remove the nut and restric...

Page 16: ...pipes and fittings or using support straps All jointsmustbesealedwithhightemperaturesiliconebefore locking bands are installed If the lengths of pipe must be cut the joint must still be sealed with si...

Page 17: ...nsareprovidedwiththekit Installation must conform to those instructions and applicable requirements of local codes WARNING The entire vent system must be sealed with a high temperature sealant which w...

Page 18: ...100 00 Btuh 30 kW 36 inches 91 cm for appliances 100 00 Btuh 30 kW 4 feet 1 2 m below or to side of opening 1 foot 300 mm above opening C Clearance to permanently closed window D Vertical clearance t...

Page 19: ...alf Inner Shield 41 2 Dia Wall Thimble Outer Half Outer Overlapping Shield 61 2 Dia 3 Termination Tee Protective Screen Inside Combustible Wall Inside Combustible Wall 3 Vent Pipe Outside Combustible...

Page 20: ...e casing to avoid unwanted noise and or damage to the furnace All gas piping must be installed in compliance with local codes and utility regulations Some local regulations requiretheinstallationofama...

Page 21: ...80 170 1 1 4 1050 730 590 500 440 400 370 350 1 1 2 1600 1100 890 760 670 610 560 530 The cubic feet per hour listed in the table above must be greater than the cubic feet per hour of gas flow require...

Page 22: ...ane sea level and high altitude is detailed in the installation instructions provided with the conversion kit Approved conversion kits are listed below UnitedStatesLP PropaneGasSeaLevelandHighAltitude...

Page 23: ...ors can cause improper and dangerous operation Verify proper operation after servicing Thefurnacecabinetmusthaveanuninterrupted unbroken groundtominimizeinjuryshouldanelectricalfaultcondition occur Th...

Page 24: ...rounded 2 The thermostat wires R W Y and G are securely connected to the correct leads on the terminal strip of the circuit board 3 The gas line service pressure does not exceed 10 0 in watercolumn 0...

Page 25: ...the manifold pressure remove the regulator cap and turn the adjusting screw clockwise to increase pressure or counter clockwise to reduce pressure Replace the regulator cap after adjustments are compl...

Page 26: ...airflows for other modes of operation exceptgasheat aredeterminedbythissetting Table1showstheairflowvaluesversustheairflowselector switch settings and the range of airflow settings recom mended for e...

Page 27: ...furnace door is in place and that there is power to the furnace Set the thermostat to a temperature above room temperatureandobservetheignitionsequence Theburner flame should carry over immediately b...

Page 28: ...ame Sensor The flame sensor acts to prove that flame has carried over from the igniter to the opposite end burner If no flame is sensed the furnace will shut down within 7 seconds of ignition Flame Ro...

Page 29: ...season Newornewly renovatedhomesmayrequiremorefrequentchanginguntil the construction dust has been removed Filters for side return and bottom return applications are available from your local distribu...

Page 30: ...WHITE STRIPES WHITE NEUTRAL BLACK 120V GROUND BLACK BLUE FLAME ROLL OUT SWITCH ALL MODELS PRESSURE SWITCH C 180 120 90 60 THERMOSTAT R Y G W YELLOW GREEN BLUE GREY RED YELLOW BLACK WHITE BLACK W W RED...

Page 31: ...FF position 5 Disconnect the wires from the gas valve igniter flame sensor combustion air motor flame roll out switch blocked vent switch over temperature limit switch pressure switch CAUTION Label al...

Page 32: ...ctions leak tested ________ Gas Line Pressure _________ in water column with furnace operating Manifold Pressure _________ in water column with furnace operating Is there adequate fresh air supply for...

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