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10

Table 1

Vent Pipe Material

Vent and combustion air pipe and fittings must be one of 
the following materials in the list and must conform to the 
indicated ANSI/ASTM standards. Cement must conform 
to ASTM Standard D2564 for PVC and Standard D2235 
for ABS. PVC Primer must meet standard ASTM F656. 
When joining PVC piping to ABS, use PVC solvent cement.  
(See procedure specified in ASTM Standard D3138).

In Canada, all plastic vent pipes and fittings including 
any cement, cleaners, or primers must be certified as a 
system to ULC S636. However, this requirement does not 
apply to the finish flanges or piping internal to the furnace.

FURNACE

(BTU)

FURNACE

INSTALLATION

SINGLE PIPE 

LENGTH (FT.)

with 1 long

radius elbow 

DUAL VENT PIPE 

LENGTH (FT.) 

with 1 long radius 

elbow on each pipe 

OUTLET

3” Diameter

INLET/OUTLET

3” Diameter

54,000

Upflow

90

90

72,000

Upflow

90

90

90,000

Upflow

90

90

Downflow

90

90

108,000

Upflow

90

90

NOTES:

•  The length of 2” pipe needed between the inducer and the exit hole 

(top of cabinet) is 8 3/4” for upflow models and 16” for downflow 
models.

•  Subtract 2.5 ft. for each additional 2 inch long radius elbow, 5 ft. for 

each additional 2 inch short radius elbow, 3.5 ft. for each additional 
3 inch long radius elbow, and 7 ft. for each additional 3 inch short 
radius elbow. Subtract 8ft for each 3” tee.

•  Two 45 degree elbows are equivalent to one 90 degree elbow.
•  This table applies for elevations from sea level to 2,000 ft. For higher 

elevations, decrease pipe lengths by 8% per 1,000 ft of altitude.

Table 1. Vent Pipe Lengths

Materials

Standards

SCHEDULE 40PVC ............................... D1785
PVC-DWV .............................................. D2665
SDR-21 & SDR-26 ................................. D2241
ABS-DWV .............................................. D2661
SCHEDULE 40 ABS .............................. F628
FOAM / CELLULAR CORE PVC ........... F891

Vent Pipe Installation

 CAUTION:

Combustion  air  must  not  be  drawn  from  a 

corrosive atmosphere.

This furnace has been certified for installation with zero 
clearance between vent piping and combustible surfaces. 
However, it is good practice to allow space for convenience 
in installation and service.

•  The quality of outdoor air must also be considered. Be 

sure that the combustion air intake is not located near 
a source of solvent fumes or other chemicals which can 
cause corrosion of the furnace combustion system. See 
list of substances on 

page 4

.

•  Route piping as direct as possible between the furnace 

and the outdoors. Horizontal piping from inducer to 
the flue pipe must be sloped 1/4” per foot to ensure 
condensate flows towards the drain tee or PVC trap. 
Longer vent runs require larger pipe diameters. Refer 
to the Inducer & Venting Options section on 

page 20

 

for additional information..

•  The combustion air intake and the vent exhaust must 

be located in the same atmospheric pressure zone. 
This means both pipes must exit the building through 
the same portion of exterior wall or roof as shown in  

Figure 7 (page 11)

Figure 8

Figure 9 (page 12)

Figure 10

.

•  Piping  must  be  mechanically  supported  so  that  its 

weight does not bear on the furnace. Supports must 
be at intervals no greater than 5 ft. Supports may be at 
shorter intervals if necessary to ensure that there are 
no sagging sections that can trap condensate.

Vent Pipe Length & Diameter

In order for the furnace to operate properly, the combustion 
air and vent piping must not be excessively restrictive.

•  The venting system should be designed to have the 

minimum number of elbows or turns.

•  Transition to the final vent diameter should be done as 

close to the furnace outlet as practical.

•  Always use the same size or a larger pipe for combustion 

air that is used for the exhaust vent.

Table 1

 specifies the maximum allowable pipe length for 

vent and combustion air for a furnace of known input rate, 
when installed with piping of selected diameter and number 
of elbows. Before using the table, the furnace input rate, 
the centerline length and the number of elbows on each 
pipe must be known.

When estimating the length of vent runs, consideration 
must be made to the effect of elbows and other fittings. 
This is conveniently handled using the idea of “equivalent 
length”. This means the fittings are assigned a linear 
length that accounts for the pressure drop they will cause. 
For example: a 2” diameter, long radius elbow is worth 
the equivalent of 2.5 feet of linear run. A 90 degree tee 
is worth 7 ft.

The equivalent lengths of tees and various elbows are 
listed in 

Table 1

. Measure the linear length of your vent 

run and then add in the equivalent length of each fitting. 
The total length, including the equivalent fitting lengths, 
must be less than the maximum length in the table.

Summary of Contents for M4RC-072D-35C

Page 1: ...department RISQUE D INCENDIE OU D EXPLOSION Le non respect des avertissements de s curit pourrait entra ner des blessures graves la mort ou des dommages mat riels L installation et l entretien doivent...

Page 2: ...loor Openings 16 Installing Finger Tabbed Duct Connectors 16 Narrow Duct Attachment Option 1 17 Narrow Duct Attachment Option 2 17 Installing Screw Down Duct Connectors 18 Installing the Downflow Furn...

Page 3: ...rovide adequate combustion and ventilation air to the furnace space as specified on pages 6 9 Provide adequate clearances around the vent air intake terminal as specified in Figure 7 page 11 Figure 8...

Page 4: ...mestic hot water equipment where the bottom of the vent terminal and the air intake is installed above four feet above grade the following requirements must be satisfied a A CO detector and alarm shal...

Page 5: ...Electrical Code NEC ANSI NFPA 70 CANADA Canadian Electrical Code CSA C22 1 Gas Piping Gas Pipe Pressure Testing Current edition of the NFGC and the NFPA 90B For copies contact the National Fire Prote...

Page 6: ...QUE D EMPOISONNEMENT AU MONOXYDE DE CARBONED Le non respect des consignes suivantes portant sur chacun des appareils raccord s au syst me d vacuation mis en service pourrait entra ner l empoisennement...

Page 7: ...htly sealed to the furnace The required sizing of these openings is determined by whetherinsideoroutsideairisusedtosupportcombustion the method by which the air is brought to the space and by the tota...

Page 8: ...ustion Air Drawn from Inside Total Input Rating Btuh Minimum Free Area Each Opening Round Duct Diameter 40 000 100 sq In 12 inches 60 000 100 sq In 12 inches 80 000 100 sq In 12 inches 100 000 100 sq...

Page 9: ...ntly adopted by the NFGC uses one opening within 12 inches of the top of the space This method may be used if it is acceptable to the local codes The following conditions must be met 1 The opening mus...

Page 10: ...onofthefurnacecombustionsystem See list of substances on page 4 Route piping as direct as possible between the furnace and the outdoors Horizontal piping from inducer to the flue pipe must be sloped 1...

Page 11: ...rotection see page 12 Figure 7 12 min to maximum expected snow level both pipes 90 Elbow Exhaust vent option B Exhaust vent option A Mounting kit faceplate secured to wall with screws both pipes Combu...

Page 12: ...exposed to temperatures below freezing i e when it passes through unheated spaces chimneys etc the pipe must be insulated with 1 2 inch thick sponge rubber insulation Armaflex type insulation or equiv...

Page 13: ...ponsible for water leakage which occurs due to loose hose connections or improperly sealed drain line pipes CIRCULATING AIR REQUIREMENTS WARNING Do not allow combustion products to enter the circulati...

Page 14: ...in2 The total free area of openings in the floor or ceiling registers serving the return air duct system must be at least 352 in2 At least one register should be located where it is not likely to be c...

Page 15: ...and other documents supplied with the furnace and or optional air conditioningequipment Unlessitisnoteddifferentlyinthis manual onlyusefactoryauthorizedkitsandaccessorieson thisappliance Refertolocala...

Page 16: ...4 210 901991A 904012 10 1 4 260 901992A 904013 12 1 4 311 901993A 904014 NOTE Dimensions shown as Inches Millimeter Table 3 Duct Connector Sizes X FLOOR OPENING FLOOR CAVITY SUPPLY AIR DUCT Locating...

Page 17: ...form an opening for the duct connector applies to Options A or B 3 Installtheductconnectorwiththebottomtabsextending into the supply air duct 4 Bend the tabs on the bottom of the duct connector upward...

Page 18: ...y Air Duct Hole for Gas Line Wood Floor Bend tabs up 90 Figure 18 Screw Down Duct Connector Figure 20 Figure 20 A C Coil Box Installation D O N O T I N S T A L L S C R E W S I N T H I S S U R F A C E...

Page 19: ...f drilling screws secure the bracket to the A C coil box and the furnace Repeat for other side of furnace 5 Position the plenum on top of the coil box and secure together with sheet metal screws The s...

Page 20: ...have two switches one connected to the static tap on the inducer assembly and the other to the collector box Downflow M4RLSeries furnacesrequireonlyoneswitchconnected to the inducer s static tap as s...

Page 21: ...itch Accessories The components in Figure 27 Figure 28 page 22 Figure 29 Figure 30 are included in the extra parts bag that is supplied with the purchase of M4RC M4RL furnaces Depending on your partic...

Page 22: ...ield Supplied 2 PVC ELBOW Field Supplied PVC Trap 2 PVC Tee 2 x 1 2 PVC Reducer 1 2 x 1 2 Hose Barb 1 2 x 3 4 Hose Barb 2 PVC Pipe from Inline Drain Assembly Not Included 1 2 Tubing Formed into a Loop...

Page 23: ...to the finish flange or vent pipe with a hose clamp if using neoprene couplings Upflowfurnacesrequirethe3 neoprenecouplingclamps to be installed above the coil box Upflow Furnaces Combustion air and...

Page 24: ...secondary heat exchanger A drain must always be at the lowest point of the venting system NOTE Ifusingacondensatepump thefurnace drain line must be installed above the pumps water line Exceptions clar...

Page 25: ...ply with the latest edition of the National Fuel Gas Code ANSIZ223 1 or CAN CGAB149 1or 2 Installation Codes Some local regulations require the installation of a manual main shut off valve and ground...

Page 26: ...t t une solution savonneuse commerciale fabriqu esp cifiquementpurlad tectiondes fuites de gaz Un incendie ou une explosion peut entra ner des dommages mat riels des blessures ou la mort AVERTISSEMENT...

Page 27: ...Shut Off Valve location requirements NOTE B Inducer assembly omitted for clarity of pipe installation Figure 35 Typical Gas Connections 4 7 5 3 6 UPFLOW MODELS DOWNFLOW MODELS 9 2 See Note B 1 3 See...

Page 28: ...screw the orifices 7 into the gas manifold assembly 5 by hand until snug then tighten with a wrench 12 Install the appropriate LP Propane orifices 7 into the gas manifold assembly 5 13 Remove the pre...

Page 29: ...vent cross threading hand tighten the plug first then tighten with 3 16 Allen wrench Measuring the Manifold Pressure The manifold pressure must be measured by installing a pressure gauge Manometer Mag...

Page 30: ...t 105 F 40 C For electrical specifications refer to the furnace nameplate or Table 5 page 32 2 Check all gas connections for leaks with a soap and water solution If the solution bubbles there is a gas...

Page 31: ...s or 2 Measure the current flow on the thermostat R W circuit after the circulating blower motor has started The six pin terminal marked Expansion Port is not used in the single stage furnace as shipp...

Page 32: ...MOTOR CONNECTION FIELD WIRING LOW VOLTAGE CONNECTION R C Y G W NOTE The Y terminal on the control board must be connected to the thermostat for proper cooling mode operation Connect R W For Heating O...

Page 33: ...t gas per hr Local heating value of the gas obtained from gas supplier 1 040 Btu per cubic ft Input rate 1 040 x 90 93 600 Btuh Verifying Adjusting Input Rate IMPORTANT NOTE The input rate must not ex...

Page 34: ...l for cooling the contactorintheoutdoorcondensingunitisde energized and the control continues to run the fan for a period of 60 seconds Fan Mode When the thermostat energizes the G terminal for contin...

Page 35: ...rned open Is the gas turned on Are any manual reset switches open Is the filter dirty or plugged Is the flame sensor coated Remove and clean with steel wool Do not use emery cloth or sandpaper Is ther...

Page 36: ...ter s An air filter is supplied with the furnace as shipped from the factory It is recommended that filters be cleaned or replaced monthly during the heating season WARNING Never operate the furnace w...

Page 37: ...ng Bottom Return Opening RC Upflow Furnace Model s Dim A Dim B Dim C 054D 24B 17 1 2 15 7 8 16 1 8 072D 35C 21 19 3 8 19 5 8 090D 35C 108D 45D 24 1 2 22 7 8 23 1 8 NOTE Dimensions shown in inches A 34...

Page 38: ...1590 48 1555 49 1495 51 1435 53 1340 57 Low 1410 54 1390 55 1365 56 1330 58 1310 59 1275 60 1235 62 1210 63 RC090D 35C Side Return 90 000 High 2240 2175 35 2100 37 2040 38 1985 39 1910 40 1825 42 172...

Page 39: ...agnostic Description Low Flame Sensor Signal Flame Present FAULT CONDITIONS Yellow LED Continuous Flash On Alternating Flash Replaces 710915B IGNITOR INDUCER FLAME SENSOR C BLOWER LIMIT DOOR SWITCH R...

Page 40: ...44 220 439 84 43 214 429 86 42 209 419 88 41 205 409 90 40 200 400 92 39 196 391 94 38 191 383 96 38 188 375 98 37 184 367 100 36 180 360 102 35 176 353 104 35 173 346 106 34 170 340 108 33 167 333 11...

Page 41: ...3 0 Manifold Pressure 9 000 to 9 999 FT 49 49 49 49 Orifice Size 2 8 2 8 2 8 2 8 Manifold Pressure Table 12 Table 12 High Altitude Deration Chart for Natural Gas Low Heating Value NATURAL GAS LOW HEAT...

Page 42: ...air supply inlet to building or the combustion air inlet to any other appliance 6 inches 15cm for appliances 10 000 Btuh 3kW 6 inches 15cm for appliances 10 000 Btuh 3kW 4 ft 1 2m below or to side of...

Page 43: ...Close to Furnace as Possible 2 x 3 Neoprene Couplings with 2 Hose Clamps Upward Pitch 1 4 Per Foot Exhaust Vent 5 3 Combustion Air Vent Pipe 7 3 x 90 Elbows 3 x 90 Elbow Exhaust Vent 3 Exhaust Vent St...

Page 44: ...STION AIR X See NOTE 5 X See NOTE 5 PVC Tee PVC Trap X See NOTE 5 X See NOTE 5 PVC Tee PVC Trap Collector Box Drain Factory Equipped See NOTE 2 Inline Drain Field Supplied See NOTES 2 3 Drain Line Att...

Page 45: ...PE Inline Drain Factory Supplied See NOTE 4 Collector Box Drain Factory Equipped See NOTE 2 Inline Drain Factory Supplied See NOTE 4 Collector Box Drain Factory Equipped See NOTE 2 Drain Line Attached...

Page 46: ...controls the flow of gas to the burners When the gas valve is energized it automatically opens and regulates the gas pressure in the manifold Inducer Assembly The inducer assembly vents products of co...

Page 47: ...47...

Page 48: ...nstructions to the customer s package for future reference ELECTRICAL SYSTEM Electrical connections tight YES NO Line voltage polarity correct YES NO Supply Voltage _________________________________ V...

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