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14

Variable Speed Units (MB6VM Models)
Variable Speed units have been designed to give 
the installer maximum fl exibility to optimize system 
performance, effi ciency, and comfort. Because there are 
so many different ways to set up the indoor blower it is 
important to read and follow these directions carefully.

Variable speed air handlers are equipped with a 
microprocessor-controlled variable speed motor that is 
pre-programmed to deliver optimum airfl ow in a variety 
of conditions and system confi gurations. See Figure 11.

Before operation, the indoor blower must be confi gured to 
match the unit with the system, system options, and climatic 
conditions. When confi gured, the indoor blower responds 
directly to the thermostat inputs, as well as the optional 
humidistat (see page 11). During normal operation, the 
motor will gradually change speeds during start-up, shut 
down, when thermostat inputs change, and when the duct 
static pressure changes (vents closed or opened, fi lter 
clogging, etc.). The indoor blower is confi gured by setting 
the selector switches and removing jumper connectors.

Selecting continuous low speed fan operation
The indoor blower is equipped with an option of continuous 
low speed fan operation. When 

G

 is energized without 

Y/

Y2

, the indoor blower will operate using a percentage of 

the cooling speed. With 

G

 & 

Y/Y2

 or 

Y/Y2

 energized, the 

indoor blower will operate in the selected cooling speed 
(including 40 sec blower-off delay).

Selecting Basic Cooling/Heat Pump Airfl ow

The basic cooling/heat-pump airfl ow is selected by setting 
switches 1 through 4 on the thermostat input board (located 
on the blower). All airfl ows for other modes of operation 
(except electric heat) are determined by this basic setting. 
FAN ONLY would deliver 50% of the selected cooling 
airfl ow.

 

Table 6 (page 20) lists the basic airfl ow values 

versus the airfl ow selector switch settings and ranges of 
basic air fl ow settings recommended for each nominal 
system capacity.

• When operating in the heat pump mode, a higher 

basic airfl ow setting will increase the energy effi ciency 
and capacity but will also decrease the supply air 
temperature.

•  For maximum capacity and energy effi ciency, select an 

airfl ow at or near the top of the range for that nominal 
capacity.

•  For maximum dehumidifi cation, select an airfl ow near the 

middle or bottom of the range for that nominal capacity. 
Additional information on humidity control can be found 
in the Humidistat and Delay Setting sections.

•  For thermostats with a dehumidifi er output, use a fi eld 

supplied wire to connect the thermostat’s dehumidifi er 
output to the terminal marked 

DHUM

. The thermostat 

should be set so that the 

DHUM

 output should be high 

(positive) when dehumidifi cation is needed. See also 
Optional Humidistat section on page 11.

IMPORTANT!

 If coil icing is observed, the basic cooling/

heat-pump airfl ow selected may be too low. Verify the 
setting selected is within the range shown in Table # and 
that the the system is properly charged. Please refer to the 
instructions supplied with the outdoor unit. If icing continues 
to occur, raise the selected airfl ow one or two steps.

NOTES:

•  The CFM values listed in Table 6 are not dependent 

on duct static pressure. The variable speed motor 
automatically compensates for changes in duct static 
pressure (within the limits of the motor).

•  Variable speed indoor blowers with SEER ratings higher 

than 15 are matched with a 2-stage cooling outdoor 
unit. They are programmed to operate at 75% of the 
selected airfl ow while the system is in the lo-cool mode 
and 100% of the selected airfl ow while in hi-cool mode.

Selecting Minimum Electric Heat Airfl ow

The minimum electric heat airfl ow setting controls the 
minimum air fl ow that will be produced whenever electric 
heater kits are used. When the electric heater kit is 
energized along with a heat pump, the airfl ow may be 
higher depending on the basic cooling/heat-pump airfl ow 
setting. The minimum electric heat airfl ow is selected by 
setting switches 5 & 6.

 

Recommended switch settings are 

listed in Table 7 (page 20). 

NOTE:

 The minimum electric 

heat airfl ow setting may be set higher, but must never be 
set lower than the setting shown in Table 6.

Selecting the Delay Profi le

Delay profi le selection controls the start-up and shut-down 
characteristics of the air handler. By varying the start-up 
and shut-down characteristics of the air handler the system 
can be optimized for energy effi ciency, humidity control, and 
comfort. The delay profi le is selected by setting switches 
7 and 8. See Table 8 (page 20).

Select 

Delay A

 or “Delay B” for highest energy effi ciency. 

Delay A

 has a two-step “on” delay. The blower will begin 

operation at 31% airfl ow for 30 seconds. The second step 
operation is 75% airfl ow for 30 seconds. After the two-step 
“on” delay has been completed, the blower operation will 
be 100% until the thermostat has been satisfi ed. 

Delay 

A

 also provides a 60 second “off” delay at 50% airfl ow.

Delay B

 has a single step 30 second “on” delay at 50% 

airfl ow. 

Delay B

 also provides a 90 second “off” delay at 

50% airfl ow. Select the delay profi le which is most suited 
to the application.

The 

DHUM

 delay profi le may be used when humidity control 

is desired without the use of the optional humidistat. If the 

DHUM

 delay profi le is selected, the air handler will run at 

75% airfl ow for the fi rst 10 minutes of each cooling cycle. 
If the 

DHUM

 delay profi le is selected, the basic cooling/

heat-pump speed should be selected at or near the top 
of the range for that nominal capacity (see Table 6).

Summary of Contents for MB6BM Series

Page 1: ...nnel for this type of equipment Improper installation service adjustment or maintenance may cause explosion fire electrical shock or other hazardous conditions which may result in personal injury or property damage Unless otherwise noted in these instructions only factory authorized kits or accessories may be used with this product Keep this manual where you have easy access to it in the future If...

Page 2: ...or state codes Always consult with local authorities before installing any gas appliance Duct Systems USandCANADA AirConditioningContractorsAssociation ACCA Manual D Sheet Metal and Air Conditioning ContractorsNationalAssociation SMACNA orAmerican Society of Heating Refrigeration and Air Conditioning Engineers ASHRAE Fundamentals Handbook Electrical Connections US National Electrical Code NEC ANSI...

Page 3: ...ntainers paper bags or other paper products gasoline kerosene cigarette lighter fluid dry cleaning fluids paint thinners or other volatile fluids REQUIREMENTS CODES WARNING This unit must be installed in accordance with instructions outlined in this manual during the installation service and operation of this unit Unqualified individuals should not attempt to interpret these instructions or instal...

Page 4: ...vice access and noise The dimensions of the room or alcove must be able to accommodate the overall size of the unit and the installation clearances listed in Table 1 Physical dimensions for this indoor blower are shown in Figure 7 page 16 The indoor blower should be installed before routing the refrigerant tubing Minimum Clearances This appliance must be installed in accordance with clearances lis...

Page 5: ...ition the duct on top of the cased coil and secure together with sheet metal screws Acoustical Duct Work Certain installations may require the use of acoustical lining inside the supply duct work Acoustical insulation must be in accordance with the current revision of the Sheet Metal and Air Conditioning Contractors National Association SMACNA application standard for duct liners DuctliningmustbeU...

Page 6: ...wheredamagemayresultfromcondensateoverflow an auxiliary drain pan should be installed under the unit A separate drain line should extend from the pan to a conspicuous point and serve as an alarm indicating that the primary drain is restricted As an alternative to a separate drain line an approved water level indicator or float switch device should be used to shut down the unit in the event water i...

Page 7: ...and back of the units with the 1 2 insulation facing the rear gap between the units 7 Secure the rear bracket with self tapping screws Downflow Installation The MB6 Series Modular Air Handler may be installed in a downflow configuration as shown in Figure 1 Return air must enter through the top of the unit 1 Remove the lower front bracket Figure 9 page 17 from the modular unit Retain the screws fo...

Page 8: ...ng bracket to the backside of the modular unit Position the bracket so that it is flush with the sides and back of the units with the 1 2 insulation facing the rear gap between the units 8 Secure the rear bracket to the modular unit and cased coil with self tapping screws Horizontal Installation MB6 indoor blowers are shipped from the factory ready for horizontal left applications and horizontal r...

Page 9: ...he unit wiring label or Figures 12 14 Use only copper wire for the line voltage power supply to this unit Use proper code agency listed conduit and a conduit connector for connecting the supply wires to the unit Aluminum supply wire may be used if a heater kit is installed If replacing any of the original wires supplied with the unit thereplacementwiremustbecopperwireconsisting of the same gauge a...

Page 10: ...t be twinned Heater Kits Field installedelectricheaterkitsareavailable Instructions for installing the electric heaters are included with the heaters See heater kit information can be found in the Technical Specifications Indoor blowers set up with 15 kw or more of electric heat willnormallybeconfiguredformultiple circuitpowersupply Theymay however beconnectedtoasingle circuitpower supply with the...

Page 11: ...kit installed If Electric heat is desired the H6HK heater kit may be purchased separately and fieldinstalled Determinethecorrectsizeheaterkitforyour unit by referring to the list below or the units rating label A Size Cabinet 15Kw max B Size Cabinet 20Kw max C Size Cabinet 20Kw max 1 Connect the 2 wire plug of the indoor blower to the mating 2 wire plug of the heater kit 2 Connect the line voltage...

Page 12: ...r Handler Typical 2 Stage Cooling Heat Pump with Optional Outdoor Thermostat Variable Speed Air Handler W2 W1 O Y Y2 G R C W2 W1 O Y Y2 G R C Y2 Y2 Y2 Y2 W1 W3 R Y1 Y1 Y1 Y1 Y1 Y1 Air Conditioner Air Handler NOTE Jumper W1 W2 together for shorter staging time NOTE Jumper W1 W2 together for shorter staging time NOTE For AC applications the O Y connection must be connected as shown Air Conditioner A...

Page 13: ...k condensate drain line s for proper drainage Verify the surrounding area and top of the unit is free from obstructions and debris Check all duct connections Make sure the duct work is adequately sealed to prevent air leakage Check all coil connections for leaks Verify that the line voltage power leads are securely connected and the unit is properly grounded Make sure all doors are installed befor...

Page 14: ...so that the DHUM output should be high positive when dehumidification is needed See also Optional Humidistat section on page 11 IMPORTANT If coil icing is observed the basic cooling heat pump airflow selected may be too low Verify the setting selected is within the range shown in Table and thatthethesystemisproperlycharged Pleaserefertothe instructionssuppliedwiththeoutdoorunit Ificingcontinues to...

Page 15: ...season It is recommended that the filter be cleaned or replaced monthly Newly built or recently renovated homes may require more frequent changing untiltheconstructiondusthasminimized Filtersdesigned to remove smaller particles such as pollen may require additional maintenance Blower Compartment Dirt and lint can create excessive loads on the motor resulting in higher than normal operating tempera...

Page 16: ...sion B Dimension C A 12 3 4 24 3 4 14 1 4 B 12 3 4 24 3 4 17 1 2 C 18 1 4 27 1 2 21 B A 12 7 8 3 4 TYP 1 3 4 Ø 1 7 8 K O 3 1 4 1 1 4 C 22 1 1 7 8 3 1 2 5 1 2 2 5 8 Ø1 1 8 K O TYP 1 1 4 2 7 8 TOP VIEW Ø 7 8 K O 1 7 8 Ø1 1 8 K O Ø1 3 4 K O 3 4 TYP FRONT VIEW LEFT SIDE RIGHT SIDE BOTTOM VIEW ...

Page 17: ...otor Mount Kit Blower Motor Blower Wheel Blower Housing Transformer Control Board Coil Assembly Outlet Heater Box Lower Front Bracket Blower Door Motor Control Board Rear Bracket Front Joining Bracket Figure 8 MB6 Series Components ...

Page 18: ...910 845 780 705 610 530 Corrected ESP1 0 08 0 19 0 31 0 42 0 54 0 65 0 76 Med 1335 1290 1235 1175 1100 1015 925 805 Corrected ESP1 0 10 0 22 0 34 0 46 0 59 0 71 High 1470 1425 1360 1300 1225 1135 1050 920 Corrected ESP1 0 08 0 22 0 37 0 51 0 65 1600 C Cabinet Low 1035 1005 970 925 875 825 770 710 Corrected ESP1 0 11 0 22 0 33 0 44 0 54 0 65 0 76 Med 1635 1595 1525 1475 1405 1305 1210 1060 Correcte...

Page 19: ... 75 Tap 2 1099 1014 935 864 800 743 693 650 Corrected ESP1 0 11 0 24 0 36 0 48 0 60 0 71 Tap 3 1318 1277 1234 1187 1139 1087 1033 976 Corrected ESP1 0 06 0 18 0 30 0 41 0 53 0 65 Tap 4 1502 1466 1428 1388 1345 1299 1251 1201 Corrected ESP1 0 10 0 21 0 33 0 45 0 57 Tap 5 1624 1592 1557 1520 1480 1438 1393 1346 Corrected ESP1 0 04 0 15 0 27 0 39 0 51 2000 C Cabinet Tap 1 1273 1211 1150 1089 1028 968...

Page 20: ...0 1740 0 1 0 0 1060 0 1 1 0 1265 1 1 0 0 1860 1 1 0 0 1075 1 1 0 0 1325 0 1 1 0 1960 0 1 1 0 1165 1 1 1 0 1390 1 1 1 0 2090 1 1 1 0 Table 6 Air Flow Selection for MB6VM Variable Speed Models A CABINET Nominal KW CFM Switch Number 1 2 3 4 5 6 7 8 0 5 700 0 0 6 9 800 1 0 10 14 950 0 1 15 1100 1 1 B CABINET Nominal KW CFM Switch Number 1 2 3 4 5 6 7 8 0 5 700 0 0 6 10 800 1 0 11 15 950 0 1 16 20 110 ...

Page 21: ...MR VSPOWER L1 L2COM L2 L2COM2 24VAC COM P2 V S CONNECTOR P3 C R G Y Y2 O W1 W2 Y1 24VAC COM FUSE P2 P3 X13 COM X13 HEAT X13 COOL XFMR L1 VSPOWER L1 L2COM L2 L2 Figure 9 MB6BM MB6VM Control Board Figure 10 MB6EM Control Board ELECTRICAL DIAGRAMS ...

Page 22: ...22 1 P1 2 3 4 5 6 7 8 ON ON ON ON ON ON ON ON C R G Y Y2 O HUM W Y1 HUM Figure 11 Variable Speed Motor Control Board ...

Page 23: ...24 VAC RED COM GREY P3 HEATER KIT PLUG Y1 7105381 710538A Air Handler NOTES 1 The blower motor speed tap connection may not be as shown See the Installation Instructions 2 Disconnect all power before servicing 3 Transformer may have a dual voltage primary tap Match the tap position with the supply voltage used 4 If the internal wiring is replaced use only 105 C copper wire of the same gauge WIRING...

Page 24: ... IS NOT INSTALLED WIRING DIAGRAM 710545B Replaces 710545A 0310 FIELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE The blower motor speed tap connection may not be as shown See the Installation Instructions Disconnect all power before servicing Transformer may have a dual voltage primary tap Match the tap position with the supply voltage used If the internal wiring is replaced use only 105 C copper wire ...

Page 25: ...5 4 6 7 8 9 10 11 12 13 14 15 16 G C O HUM Y1 W R HUM Y Y2 L2 COM 2 L2 L2COM L1 VS POWER XFMR COOL HEAT Y1 HEATER PLUG P3 1 2 3 4 5 6 7 8 YELLOW BLUE RED JUMPER SELECTOR SWITCHES NOTE 1 ON 0 OFF 710544D Replaces 710544C 710544 CFM Switch Number A Cabinet B Cabinet C Cabinet 1 2 3 4 540 720 1075 0 0 0 1 600 800 1225 0 0 0 0 660 880 1380 0 0 1 0 715 850 1135 1 0 0 1 790 945 1295 1 0 0 0 870 1040 146...

Page 26: ...26 ...

Page 27: ...27 ...

Page 28: ...stqualifiedindividuals experienced in the proper installation of this appliance Some local codes require licensed installation service personnel for this type of equipment Please read all instructions carefully before starting the installation Return these instructions to the customer s package for future reference ELECTRICAL SYSTEM Electrical connections tight YES NO Line voltage polarity correct...

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