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6

COMPONENT INFORMATION

COMBUSTION AIR REQUIREMENTS

The furnace components shown on pages 9 - 11 will help 
to identify and locate various parts of the furnace. The 
component you need to familiarize yourself with is the 
gas valve. You will use this to turn the furnace on and off. 
There are no user serviceable parts. All repairs must be 
done by a licensed HVAC technician.

VENTING SYSTEM

This furnace is designed to fulfi ll the requirements of being 
classifi ed as either a Category I or Category IV furnace. 
These classifi cations are related to the furnace’s Annual 
Fuel Utilization Effi ciency (AFUE) rating, the percentage 
of fuel that is converted into usable heating energy.

Category I Furnaces
These furnaces typically have an AFUE rating of about 
80% and may be vented through a properly designed metal 
vent or masonry chimney. This venting system needs to 
be primarily vertical, so that the hot combustion products 
will develop a natural upwards draft action.

Category IV Furnaces
Category IV furnaces typically have an AFUE rating over 
90% and are mainly vented through plastic PVC pipe. 
These furnaces also produce liquid condensate which is 
slightly acidic. The vent piping must be sloped upwards 
away from the furnace to properly drain the condensate  
back to the condensate disposal system.

THERMOSTATS

This family of furnaces includes single stage, two-stage and 
modulating capabilities. These different capabilities require 
different thermostats to reach their best performance.
Single stage furnaces (SA, SK, SC & SL models) should 
be controlled by a conventional single stage thermostat. 
Two stage furnaces (TA, TK, TC & TL models) will perform 
best with a conventional two - stage thermostat. However, 
it is possible to also control two stage furnaces with a 
single stage thermostat. Both thermostats are commonly 
available at your local building supply store. Consult 
with your installer about which type is best for your 
installation. The modulating MQ furnaces will not work 
with a conventional thermostat and must be controlled by 
an iQ thermostat, available through your dealer.

 CAUTION:

Do not reduce the supply of fresh air to the 
furnace. It is extremely important that the 
furnace receives an unobstructed fl ow of clean, 
fresh air to properly burn the fuel gas. If this 
fl ow of air is restricted, the partially burned 
combustion gases may create dangerous 
amounts of carbon monoxide - a colorless, 
odorless gas that is a deadly poison that can 
cause personal injury or death.

Air openings on top of the furnace and openings in closet 
doors or walls must never be restricted. If the furnace is 
operated without adequate air for combustion, the fl ame 
roll-out switch will open, turning off the gas supply to the 
burners. This indicates that a serious problem with the 
burners has occurred and must be corrected immediately. 
Only a licensed HVAC technician can reset this switch.

Before remodeling near the furnace, consult with a local 
code offi cial or the National Fuel Gas Code to make sure 
you will be in compliance with supplying adequate air for 
combustion. By erecting new walls, it is sometimes possible 
to inadvertently restrict the furnace’s air supply. You can 
fi nd more information about supplying combustion air in 
the NFGC, which is available at many libraries.

SOURCES OF CORROSION

It is known that certain common household chemicals can 
cause heat exchanger corrosion if the vapors are pulled into 
the furnace’s burners The following is a list of chemicals 
that should not be used or stored near the furnace. 

Do not store these chemicals near the furnace:

•  Permanent wave solutions
•  Chlorinated waxes and cleaners
•  Chlorine based swimming pool chemicals
•  Water softening chemicals
•  De-icing salts or chemicals
• Carbon tetrachloride
• Halogen type refrigerants
• Cleaning solvents (perchloroethylene)
•  Printing inks, paint removers, varnishes, etc.
• Hydrochloric acid
• Cements and glues
• Antistatic fabric softeners
•  Masonry acid washing materials

FURNACE IN A SMALL ROOM OR CLOSET

If a furnace is installed in relatively small utility room or 
closet, the installation needs openings in the walls or door 
to let combustion air in. Make sure that these openings 
remain unobstructed. Do not modify these openings in any 
way without consulting a licensed HVAC technician.

Summary of Contents for *MQ 97%+ Upfl ow/Horizontal

Page 1: ...YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Leave the building immediately Immediately call your gas supplier from a neigh...

Page 2: ...2...

Page 3: ...ce and Air Ducts 8 TROUBLESHOOTING 8 LOCATION OF SINGLE STAGE FURNACE COMPONENTS 9 LOCATION OF TWO STAGE FURNACE COMPONENTS 10 LOCATION OF MODULATING FURNACE COMPONENTS 11 Congratulations on the purch...

Page 4: ...the air return on the furnace or in an air return register in your habitable space If the filter becomes dirty it should be cleaned or replaced SAFETY INFORMATION Safety markings are used frequently...

Page 5: ...in serious personal injury or death SHUTTING DOWN THE FURNACE Shouldyoueverneedtoshutdownyourfurnaceforservice or maintenance shut off the gas valve to the furnace before shutting off the electrical...

Page 6: ...an iQ thermostat available through your dealer CAUTION Do not reduce the supply of fresh air to the furnace It is extremely important that the furnacereceivesanunobstructedflowofclean fresh air to pr...

Page 7: ...s cleaned It is recommended that the furnace air filter be checked at least once a month Clean or replace filter to maintain proper airflow and achieve maximum efficiency Furniture and drapery should...

Page 8: ...se The return air duct connection s is secured and sealed to the furnace cabinet and terminates outside the area containing the furnace Any signs of damage or loose connections should be repaired by a...

Page 9: ...PONENT ITEM COMPONENT ITEM COMPONENT 1 Blower Assembly 5 Flame Rollout Switch 9 Gas Valve 13 Pressure Switch 2 Blower Door Switch 6 Flame Sensor 10 Igniter 14 Transformer 3 Burner Assembly 7 Furnace C...

Page 10: ...Motor Choke 2 Blower Door Switch 6 Flame Sensor 10 Igniter 14 Motor Control Board 3 Burner Assembly 7 Furnace Control Board 11 Inducer Assembly 15 Pressure Switch 4 Combustion Tube 8 Gas Manifold 12 L...

Page 11: ...Flame Roll Out Switch 6 Flame Sensor 7 Furnace Control Board 8 Gas Manifold 9 Gas Valve 10 Igniter 11 Inducer Assembly 12 Inducer Limit Switch 13 Motor Choke C and D cabinets only 14 Motor Control Bo...

Page 12: ...7089670 Specifications and illustrations subject to change without notice or incurring obligations Printed in U S A 10 08 O Fallon MO 708967 708967...

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