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21

 WARNING:

The reduction of input rating necessary for high 
altitude installation may only be accomplished 
with factory supplied orifi ces. Do not attempt 
to drill out orifi ces in the fi eld.  Improperly 
drilled orifi ces may cause fi re,  explosion, 
carbon monoxide poisoning, personal injury 
or death.

The furnaces are shipped from the factory with orifi ces 
and gas regulator settings for natural gas operation at sea 
level altitudes. At 2000 feet, the NFGC requires that this 
appliance be derated 4% for each 1000 feet of altitude. For 
example, the input needs to be reduced 8% at 2,000 feet, 
12% at 3,000 feet and etc. This deration is in reference to 
the input rate and gas heating value at sea level.

To derate the furnace requires knowing the heating value of 
the gas at the installation site. Heating values at particular 
job sites vary for two reasons: 
1.  The chemical mixture of the gas varies from region 

to region and is expressed as the “sea level heating 
value”.

2.  The heating value varies by altitude. For this reason, 

especially in high altitude areas, the local gas utility 
specifi es the heating value at the residence’s gas 
meter as the “local value”.

For added fl exibility, two tables have been provided for 
natural gas installations with high or low heating values at 
sea level.

 T

ables 12 and 13 (page 37) contain the manifold 

pressure and orifi ce sizes to use at various altitudes. Table 
12 (HIGH) is for natural gas installations with a heating 
value of more than 1,000 Btu per cubic foot and Table 
13 (LOW) is for less than 1,000 Btu per cubic foot. To 
determine which table to use: 

1.  Consult the local utility for the local heating value at 

your installation site.

2.  From Table 11 (page 36), fi nd your local heating value 

as supplied by the utility company. Follow down the 
column and stop at your altitude level.

3.  If your sea level heating value is HIGH, use Table 12 

or if it’s LOW, use Table 13. (See example below.)

After changing the regulator pressure or the orifi ces, it is 
required that you measure the gas input rate. This may be 
accomplished in the usual way, by clocking the gas meter 
and using the local gas heating value. See Verifying and 
Adjusting the Input Rate section (page 23).

IMPORTANT NOTE: Observe the action of the burners 
to make sure there is no yellowing, lifting or fl ashback 
of the fl ame.

Conversion to LP/Propane

 WARNING:

The furnace was shipped from the factory 
equipped to operate on natural gas. Conversion 
to LP/propane gas must be performed by 
qualifi ed service personnel using a factory 
supplied conversion kit. Failure to use the 
proper conversion kit can cause fi re, explosion, 
property damage, carbon monoxide poisoning, 
personal injury, or death.

Conversion to LP/propane is detailed in the installation 
instructions provided with the conversion kit. Generally, 
this will require the replacement of the burner orifi ces and 
the spring found under the cap screw on the pressure 
regulator.

In the U.S. if installation is above 2,000 ft., refer to Table 
10 (page 36) to determine the correct orifi ce size and 
regulator pressure. When conversion is complete, verify 
the manifold pressure and input rate are correct as listed 
in the tables. Approved conversion kits are listed below:

•  The United States LP/Propane Gas Sea Level and High 

Altitude Conversion Kit (P/N 904914) is for LP/propane 
conversion in the United States at altitudes between 
2,000 ft. and 10,000 ft. above sea level. 

Please follow 

the instructions provided with the kit

.

• The Canadian LP/Propane Gas Sea Level and High 

Altitude Conversion Kit (P/N 904915) is for LP/propane 
conversions in Canada at altitudes between zero and 
4,500 ft. above sea level. 

Please follow the instructions 

provided with the kit.

INSTALLATION EXAMPLE

Elevation:

 ................................................5,000 feet

Type of Gas:

 .........................................Natural  Gas

Local Heating Value of Gas:

 ............................750

Determine which natural gas table to use. From Table 

11, fi nd 750 and follow down the column, stop at the 
5,000 feet row. The heating value listed is LOW. Table 
13 will be used to determine orifi ce size and manifold 
pressure.

Summary of Contents for SC038D-23A

Page 1: ...future reference GAS FURNACES Single Stage Condensing Furnaces Installation Instructions SC Upflow Horizontal Model SL Downflow Model 92 1 AFUE PROPOSITION 65 WARNING This product contains chemicals...

Page 2: ...r Terminations Vertical Venting 12 Vent Freezing Protection 13 Condensate Disposal 13 Existing Installations 14 FURNACE INSTALLATION 14 General Requirements 14 Vent and Inducer Assembly Options 14 Ind...

Page 3: ...formation 33 Table 6 Wire length and Voltage Specs 33 Table 7 Control Board Fault Codes 33 Figure 24 Wiring Diagram 34 Gas Information 35 Table 8 Gas Flow Rates 35 Table 9 Gas Pipe Capacities 35 Table...

Page 4: ...4...

Page 5: ...d by duct s sealed to the furnace casing and terminating in the conditioned space A gas fired furnace for installation in a residential garage must be installed as specified on Page 7 This furnace may...

Page 6: ...ent during construction is recommended This gas furnace may be used during construction if it is not in violation of any applicable codes and the following criteria are met The installation must meet...

Page 7: ...methods other than those described in the following sections must complywiththeNationalFuelGasCode NFGC and all applicable local codes Instructions for determining the adequacy of an installation can...

Page 8: ...ective openings to the furnace space Ducts must have cross sectional area at least as large as the free area of their respective openings to the furnace space Attics or crawl spaces must connect freel...

Page 9: ...whichever is greater Openings must start at no more than 12 inches from the top and bottom of the enclosure Figure 4 Combustion Air Drawn from Outside Through an Exterior Wall Total Input Rating Btuh...

Page 10: ...ther spaces of the building 4 Close fireplace dampers 5 Turn on clothes dryers and any appliance not connected to the venting system Turn on any exhaust fans such as range hoods and bathroom exhausts...

Page 11: ...ersonal injury or death due to exposure of flue products including carbon monoxide Vent Pipe Material Vent and combustion air pipe and fittings must be one of the following materials and must conform...

Page 12: ...th these instructions Vent termination clearances must be consistent with the NFGC ANSI 2223 1 NFPA 54 and or the CSA B149 1 Natural Gas and Propane Installation Code All minimum clearances must be ma...

Page 13: ...2 Exterior vent terminations must be located at least 12 In above the maximum expected snow level Note 2 Note 2 9 In 4ft Figure 7 Vent Locations Outside Wall Support Vent Configuration to Provide 12 M...

Page 14: ...ection page 5 Vent and Inducer Assembly Options SC series gas furnaces offer a wide range of installation options including installation in the upflow or horizontal positions with either right left or...

Page 15: ...led horizontally with airflow going from left to right the pressure switch will need to be moved to the side of the furnace that is not facing the ground Figure 12 Moving the switch will make it easie...

Page 16: ...equired that the previous hole be closed off with the plastic cap to maintain air tightness in the furnace The hole locations for SC series upflow horizontal furnaces are indicated in Figure 22 page 2...

Page 17: ...cations If the furnace is to be installed in an attic it is required that a drip pan be placed under the furnace If the installation is on a combustible platform Figure 14 it is recommended that the d...

Page 18: ...ts Plenums and air ducts must be installed in accordance with the Standard for the Installation of Air Conditioning and Ventilating Systems NFPA No 90A or the Standard for the Installation of Warm Air...

Page 19: ...orizontal Furnaces For upflow installations the return air ductwork may be connected to the left side right side or bottom The bottom panel Figure 22 must be installed for left or right return air NOT...

Page 20: ...ould be readily accessible for service and or emergency use Consult the local utility or gas supplier for additional requirements regarding placement of the manual main gas shut off Gas piping must ne...

Page 21: ...xample below After changing the regulator pressure or the orifices it is required that you measure the gas input rate This may be accomplished in the usual way by clocking the gas meter and using the...

Page 22: ...may be adversely affectedbyradiantheatfromfireplaces sunlight orlighting fixtures and convective heat from warm air registers or electrical appliances IMPORTANTNOTE Settheheatanticipatoraccording to...

Page 23: ...LP gas the line service pres sure must not exceed 14 in W C and must not be less than 11 0 in W C Verify the roll out and manual reset switch is closed If necessary press the red button to reset a swi...

Page 24: ...shed 5 Replace the burner compartment door Verifying Operation of the Supply Air Limit Switch Note A properly functioning limit switch should turn off the gas valve when the return is blocked time dep...

Page 25: ...heat or cooling the indoor fan is energized on the selected FAN speed If a call for cooling occurs during continuous fan the blower will switch over to the selected COOL speed If the W terminal receiv...

Page 26: ...to return the furnace to operation Verify proper operation after servicing Heat Exchanger and Burner Maintenance The furnace should operate for many years without soot buildup in the flue passageways...

Page 27: ...e the listed clearances to combustible materials Allow 24 in minimum clearance for servicing Recommended clearance is 36 in The furnace is listed for installation on combustible or non combustible flo...

Page 28: ...DE HOLE FOR THERMOSTAT CONDENSATE HOLE FOR ELECTRIC CONDENSATE HOLE FOR ELECTRIC 3 7 HOLE FOR THERMOSTAT 3 HOLE FOR VENT PIPE FLUE INLET AIR Figure 22 SC 92 1 High Efficiency Upflow Horizontal Furnace...

Page 29: ...T SIDE TOP VIEW RIGHT SIDE HOLE FOR ELECTRIC CONDENSATE CONDENSATE 3 7 25 22 1 X 3 HOLE FOR GAS 3 HOLE FOR VENT PIPE 3 HOLE FOR VENT PIPE FLUE INLET AIR Figure 23 SL 92 1 High Efficiency Downflow Furn...

Page 30: ...39 1 550 40 1 525 40 1 475 42 1 425 43 1 380 44 1 325 46 1 240 49 Med High 1 260 49 1 240 49 1 220 50 1 185 52 1 160 53 1 110 55 1 085 57 1 030 60 Med Low 1 125 55 1 110 55 1 085 57 1 050 58 1 025 60...

Page 31: ...6 1 340 57 1 300 59 1 270 60 SC108 45D Bottom only or 2 openings 108 000 High 2 135 43 2 095 44 2 040 45 1 975 47 1 910 48 1 840 50 1 735 53 1 675 55 Med High 2 000 46 1 955 47 1 900 48 1 845 50 1 800...

Page 32: ...1 025 60 1 000 61 970 63 930 66 880 70 LOW 850 72 830 74 800 77 780 79 760 81 730 84 710 86 685 90 SL090 35C 90 000 HIGH 1 955 39 1 905 40 1 835 42 1 795 43 1 730 44 1 620 47 1 545 50 1 450 53 MED HI...

Page 33: ...14 30 120D 45D 120 000 24 115 60 1 127 103 15 6 12 30 Time delay fuses or HACR type circuit breakers are required Thermostat Wire Gauge Recommended Thermostat Wire Length 2 wire Heating 4 or 5 wire C...

Page 34: ...BLUE BLUE BLUE ORANGE BLUE GREEN BLUE BLACK BLACK WHITE BLACK WHITE WD 710731 B FIELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE For 80 and 90 Single Stage Furnaces SINGLE STAGE THERMOSTAT TO OUTDOOR UNIT...

Page 35: ...176 353 48 75 375 750 104 35 173 346 50 72 360 720 106 34 170 340 52 69 346 692 108 33 167 333 54 67 333 667 110 33 164 327 56 64 321 643 112 32 161 321 58 62 310 621 114 32 158 316 60 60 300 600 116...

Page 36: ...HIGH HIGH Table 11 Natural Gas Heating Values Table 10 High Altitude Deration Chart for Propane Gas PROPANE GAS ALTITUDE ABOVE SEA LEVEL INPUT BTU 38 000 54 000 72 000 90 000 108 000 120 000 0 to 1 99...

Page 37: ...LD PRESSURE 9 000 to 9 999 FT 49 49 49 49 49 49 ORIFICE SIZE 3 0 2 8 2 8 2 8 2 8 2 8 MANIFOLD PRESSURE NATURAL GAS LOW HEATING VALUE ALTITUDE ABOVE SEA LEVEL INPUT BTU 38 000 54 000 72 000 90 000 108...

Page 38: ...ply inlet to building or the combustion air inlet to any other appliance 6 inches 15cm for appliances 10 000 Btuh 3kW 6 inches 15cm for appliances 10 000 Btuh 3kW 4 ft 1 2m below or to side of opening...

Page 39: ...ew A See View A PVC Cap Plug Exhaust Vent See View B Drain Line Attached to 3 4 x 1 2 Hose Barb PVC TEE and Reducer Option 2 X See View C This drain not needed if X is less than 6 Option 6 Plug Exhaus...

Page 40: ...ed with J Trap or field supplied loop Inline Drain Header Box Drain VIEW D VIEW E Inline Drain See View G See View G Plug See View E See View E See View D Drain Line Attached to 3 4 x 1 2 Hose Barb Ex...

Page 41: ...t Air PVC Cap PVC Cap See View H See View I See View H Plug See View I Plug See View K See View K See View J Exhaust Vent PVC TEE and Reducer Drain Line Attached to 3 4 x 1 2 Hose Barb See View J Inle...

Page 42: ...Line Attached to 3 4 x 1 2 Hose Barb PVC Cap Inlet Air PVC Cap Inlet Air PVC Cap PVC Cap Exhaust Vent Exhaust Vent PVC TEE and Reducer Drain Line Attached to 3 4 x 1 2 Hose Barb Plug Plug Plug Plug P...

Page 43: ...per Foot Outlet Exhaust Vent First Support Placed as Close to Furnace Connection as Possible Straight Neoprene Coupling with 2 Hose Clamps Exhaust Vent Combustion Air Wall 7 12 Min Maximum Expected Sn...

Page 44: ...for each 2 tee and 8ft for each 3 tee 3 Two 45 degree elbows are equivalent to one 90 degree elbow 4 This table applies for elevations from sea level to 2 000 ft For higher elevations decrease pipe l...

Page 45: ...r other vent hole Finish Flange Finish Flange Flange Gasket Flange Gasket Hole for Flue Vent Pipe Hole for Inlet Air Vent Pipe Figure 31 Finish Flanges 2 PVC TEE 2 x 3 4 PVC Reducer 1 2 x 1 2 Hose Bar...

Page 46: ...only 14 Roll Out Switch s 15 Transformer Figure 34 Upflow Horizontal Gas Furnace Components 9 4 10 12 15 14 2 6 3 7 8 1 11 13 5 ITEM COMPONENT NAME 1 Blower Assembly 2 Blower Door Switch 3 Burner Ass...

Page 47: ...47...

Page 48: ...esh air supply for combustion and ventilation YES NO Installation Altitude ____________________ FT Deration Percentage ___________________ Furnace Input _______________________ Btuh Supply Air Tempera...

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