Nordyne TA-060C-08A, Installation Instructions Manual

Page 1: ...nguish any open flame TA 80 Upflow Horizontal TK 80 Downflow These instructions are primarily intended to assist qualified individuals experienced in the proper installation of this appliance Some loc...

Page 2: ...2...

Page 3: ...0 Location of Outdoor Terminations 20 Horizontal Installation 20 Flexible Vent Systems 21 Circulating Air Supply 21 General 21 Return Air 21 Gas Supply and Piping 23 General 23 Leak Check 23 High Alti...

Page 4: ...Air Opening Side 1 1 4 1 1 4 D 23 Return Air Opening Bottom 7 8 Note Can be C or N High Low Dimensions Shipping Model Input Input A B C Flue Outlet Weight D TA Btuh Btuh in in in in lbs IN 060 08A 60...

Page 5: ...ing Weights Note Can be C or N Model High Low Shipping Number Input Input A B C Weights TK Btuh Btuh inches inches inches lbs 060 08 60 000 42 000 14 1 4 12 3 4 5 1 2 134 060 12 60 000 42 000 14 1 4 1...

Page 6: ...8 32 1055 51 34 980 54 36 910 58 40 795 67 44 640 83 55 525 68 1870 28 18 1845 29 19 1790 30 20 1735 31 20 1665 32 21 1580 33 22 1500 35 23 1400 38 25 1480 36 24 1450 37 24 1420 38 25 1380 39 26 1325...

Page 7: ...18 1945 27 18 1900 28 18 1850 29 19 1780 30 20 1715 31 21 1640 33 22 1545 35 23 1680 32 21 1650 32 21 1625 33 22 1600 33 22 1560 34 23 1505 35 23 1420 37 25 1330 40 27 1450 36 24 1410 37 25 1390 38 2...

Page 8: ...nal Standards Institute Inc 1430 Broadway New York New York 10018 Additional helpful publications are NFPA 90A Installation of Air Conditioning and Ventilating Systems NFPA 90B Warm Air Heating and Ai...

Page 9: ...water The furnace must be installed upstream from a refrigeration system This furnace is not to be used for temporary heating of buildings or structures under construction Clearances to Combustibles...

Page 10: ...um clearance for servicing The recommendedclearanceis36 Upflow Furnace Models Vent Connector Type Standard Single Wall Metal Vent Type B 1 Double Wall Metal Vent LEFT SIDE 0 0 RIGHT SIDE 0 0 VENT 6 1...

Page 11: ...TK 060 Figure 2 Opening for Concrete Slab Figure 5 Downflow Sub Base Dimensions Supply Air Plenum Installation A Installation on a concrete slab TK 1 Construct a hole in the floor per the dimension in...

Page 12: ...e use of indoor air in most applications is acceptable except as follows 1 If the furnace is installed in a confined space it is recommended that the necessary combus tion air come from the outdoors b...

Page 13: ...ontally in an attic basement crawl space or alcove It can be suspended from a ceiling in a basement or utility room in either a right to left airflow or left to right airflow See Figures 7 and 8 If th...

Page 14: ...ion Air Drawn from the Outside through Exterior Wall Each opening to outside must be at least 1 sq in per 4000 Btuh of total input rating 12 Max 12 Max Total Input Rating Btuh 40 000 60 000 80 000 100...

Page 15: ...r Duct must be at least 1 sq in per 4 000 Btuh of total input rating Furnace Water Heater Vent or Chimney In Canada venting shall conform to the require ments of the current CAN CGA B149 1 or 2 instal...

Page 16: ...23 1 NFPA 54 or the CSA B149 1 Natural Gas and Propane Installation Codes and these instructions Deter mine that there is no blockage or restriction leakage corrosion and other deficiencies which coul...

Page 17: ...L International vent brand name Star 34 Vent This vent pipe must be used for the entire length of the vent run The installation must be in accordance with all instructions supplied by the vent manufac...

Page 18: ...erminals strip wiresandtietogetherinawirenut SeeFigure 16 2 Remove the rubber tubing from the pressure switch sensor tube and the collector pan sen sor tube Cut the tubing approximately 3 from one end...

Page 19: ...on of condensate at any location other than at the tee 6 Horizontal runs must be supported with 3 4 pipe strap at a maximum of 5 foot intervals and at each point where an elbow is used 7 Maintain a 6...

Page 20: ...learance to permanently closed window D Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet 61 cm from the center line of the terminal E Clearance...

Page 21: ...eceofventpipe and connect the coupling to the termination tee The inside of the tee must be a minimum of 12 inches from the outside of the wall See Figure 23 Flexible Vent Systems Flexible gas vent is...

Page 22: ...tion of the cooling system is prevented when the damper is in the heating position Return Air In applications where the supply ducts carry heated air to areas outside the space in which the furnace is...

Page 23: ...g placement of the manual main gas shut off In the absence of local codes the gas line instal lation must comply with the latest edition of the National Fuel Gas Code ANSI Z223 1 or CAN CGA B149 1 or...

Page 24: ...s or other sources of open flame to check for gas leaks IMPORTANT NOTE When pressure testing the gas supply lines at pressures greater than 1 2 psig 14 inch W C the furnace must be disconnected from t...

Page 25: ...0 and 10 000 ft Above Sea Level Furnace Rating Furnace Rating Plate Input Btu h Nat LP Plate Input Btu h Nat LP 60 000 45 55 60 000 45 56 72 000 43 54 72 000 43 55 96 000 43 54 96 000 43 55 120 000 43...

Page 26: ...To avoid electric shock personal injury or death turn off the electric power at the disconnect or the main service panel before making any electrical connections ELECTRICALWIRING General Electrical co...

Page 27: ...Verify that the incoming neutral line is connected to the white wire and the incoming hot line is connected to the black wire These furnaces will not operate unless the polarity and ground are proper...

Page 28: ...MH ML L 1 2 3 4 5 6 1 2 3 4 5 6 3 OR 4 SPEED MOTOR RED ORANGE BLUE BLACK WHITE THESE WIRES ARE NOT PRESENT ON ALL MODELS BLACK INTEGRATED CONTROL BOARD 1 YELLOW BROWN YELLOW RED LOW FIRE BLUE HIGH FIR...

Page 29: ...ted that the polarity of the connections is correct and that the furnace is properly grounded 2 The thermostat wires R W Y and G are securely connected to the correct leads on the terminal strip of th...

Page 30: ...M M1 M2 M3 HEAT COOL EAC XFMR L1 9 6 3 8 5 2 7 4 Legend Field Wiring Factory Wiring Low Voltage High Voltage R C Y G W ORANGE HI LO C BROWN BROWN Y C AIR CONDITIONER CONDENSING UNIT 2 4 5 6 N O N C 24...

Page 31: ...M2 M3 HEAT COOL EAC XFMR L1 9 6 3 8 5 2 7 4 Legend Field Wiring Factory Wiring Low Voltage High Voltage R C Y G W ORANGE HI LO C BROWN ODT BROWN Y C AIR CONDITIONER CONDENSING UNIT 2 4 5 6 N O N C 24...

Page 32: ...ecified range could result in premature heat exchanger failure Place thermometers in the return and supply air stream as close to the furnace as possible The thermometer on the supply air side must be...

Page 33: ...ing satisfactory flame characteristics set the thermostat to a temperature below room tem perature and verify that the burner flame extin guishes completely Verify Operation of the Supply Air Limit Sw...

Page 34: ...ON OF COMPONENTS Figure 36 shows the location of each of the functional components described below Also refer to the Sequence of Operation Section of this manual If any component of the furnace Legend...

Page 35: ...Flame Sensor The flame sensor acts to prove that flame has carried over from the igniter to the opposite end burner If no flame is sensed the furnace will shut down within 7 seconds of ignition Flame...

Page 36: ...nd possible fire Air filter s are not supplied with the furnace as shipped from the factory The installer must provide a high velocity filter and rack for a filter in the return air duct adjacent toth...

Page 37: ...emove the louvered door from the furnace 4 Turn the gas control lever to the OFF position 5 Disconnect the wires from the gas valve igniter flame sensor combustion air motor flameroll outswitch blocke...

Page 38: ...er flammable vapors and liquids in the vicinity of the furnace 3 Change or replace the air filters monthly during any period when the circulating blower is oper ating regularly 4 Always replace the do...

Page 39: ...r contin ues to operate for the specified delay factory set at 120 seconds Cooling Mode 1 On a call for cooling the thermostat closes applying24VACtotheGandYterminalsonthe furnace control This closes...

Page 40: ...rnace Input _________________ Btuh Supply Air Temperature _________ F Return Air Temperature _________ F Temperature Rise ______________ F Are Flue Connections tight _____________ Is there Proper Draf...