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•  Antistatic fabric softeners for clothes dry-

ers

•  Masonry acid washing materials

Air Requirements For One-Pipe 
Installation

When air for combustion is to be taken from 
around the furnace, a protective screen must be 
installed over the combustion air intake opening.  
This screen is provided with the furnace installa-
tion instructions and functions to prevent debris 
from entering the combustion system.  It should 
be installed on the combustion air intake collar 
or inlet PVC.  If furnace location is such that this 
opening might be unintentionally obstructed, a 
3” PVC elbow should be installed on the collar, 
and the screen placed inside the inlet of the 
elbow. See Figure 4.

Installation In An Unconfi ned Space

 CAUTION:

“Tight” buildings (with weather strip-
ping and caulk to reduce infi ltration), 
may require special provisions for 
introduction of  outside air to ensure 
satisfactory combustion and venting, 
even though the furnace is located in 
an unconfi ned space.

An unconfi ned space is an area including all 
rooms not separated by doors with a volume 
greater than 50 cubic feet per 1,000 Btuh of the 
combined input rates of all appliances which 
draw combustion air from that space.  For ex-
ample, a space including a water heater rated 
at 45,000 Btuh and a furnace rated at 80,000 
Btuh requires a volume of 6,250 cubic feet [50 x 
(45 + 80) = 6,250] to be considered unconfi ned.  
If the space has an 8 foot ceiling, the fl oor area 
of the space must be 750 square feet (6,250 / 
8 = 781). In general, a furnace installed in an 
unconfi ned space will not require outside air 
for combustion. 

 WARNING:

Furnaces installed with combustion 
air drawn from a heated space which 
includes exhaust fans, fi replaces, or 
other devices that may produce a nega-
tive pressure should be considered 
confi ned space installations.

Installation In A Confi ned Space

A confi ned space is one which does not meet 
the unconfi ned space volume requirements, and 
typically involves installation  in a small room.  All 
such installations must have specifi c provisions 
for introduction of combustion and ventilation air.  
Codes require that two openings be provided for 
this - one with bottom edge within 12” of the fl oor 
and one with top edge within 12” of the ceiling.  
The size and other criteria for these openings 
must be per the following sections.

Combustion air openings must not be restricted 
in any manner.

Furnaces installed in a confi ned space which 
supply circulating air to areas outside of the 
space must draw return air from outside the 
space and must have return air ducts tightly 
sealed to the furnace.

Air From Inside

Air for combustion and ventilation may be taken 
from inside the building through an interior wall 

if 

the building is not “tight”  and if the total volume 
of the furnace space and the space from which 
air is drawn meets the volume requirements 
for an unconfi ned space.

  In such cases, the 

two openings in the wall must each have free 
area of at least one square inch per 1000 Btuh 
of total appliance input, but not less than 100 
square inches of free area.  See Figure 5. For 
example, if the combined input rate of all appli-
ances is less than or equal to 100,000 Btuh, each 
opening must have a free area of at least 100 
square inches.  If the combined input rate of all 
appliances is 120,000 Btuh, each opening must 
have a free area of at least 120 square inches. 
(See Figure 5.)
 

 

Air Directly Through An Exterior Wall

If combustion air is provided directly through an 
exterior wall, the two openings must each have 
free area of at least one square inch per 4000 
Btuh of total appliance input.  (See Figure 6.)

Outdoor Air Through Vertical Openings or Ducts

If combustion air is provided through vertical 
ducts or openings to attics or crawl spaces, 
the two openings must each have free area of 
at least one square inch per 4000 Btuh of total 
appliance input.  Ducts must have cross-sectional 
areas at least as large as the free area of their 
respective openings to the furnace space.  At-
tics or crawl spaces must communicate freely 
with the outdoors if they are the source of air 

Summary of Contents for TE Series 95

Page 1: ...or maintenance can cause injury or property damage Refer to this manual for assistance For additional information consult a qualified installer service agency or the gas supplier FOR YOUR SAFETY Do n...

Page 2: ...ort 15 Location of Outdoor Terminations 18 Horizontal Venting 18 Vertical Venting 19 Vent Freezing Protection 19 Concentric Vent Termination 20 Drainage of Condensate From Furnace 20 Gas Supply and Pi...

Page 3: ...s A B Combustion Air Vent 3 See Fig 15 for sizes 1 1 2 x 3 1 2 Dia Opening for Gas Connection 3 4 3 4 3 4 22 1 2 Exhaust Vent Combustion Air Inlet 1 1 2 x 3 1 2 Dia Opening for Gas Connection C 2 PVC...

Page 4: ...these instructions 10 The furnace is not to be used for temporary heating of buildings or structures under construction INSTALLATION REQUIREMENTS Requirements and Codes Thisfurnacemustbeinstalledinacc...

Page 5: ...oratory as recognized under 527 CMR 3 A Product approved vent terminal must be used and if applicable a Product approved air intake must be used In stallation shall be in strict compliance with the ma...

Page 6: ...use of unauthorized parts may void the manufacturer s product warranty coverage The 90 upflow furnace can be installed hori zontally in an attic basement crawl space or alcove This furnace can be inst...

Page 7: ...Tee Soft Tubing Looped to Provide a Drain Trap 3 to 2 Reducer Optional Drainage Port is Downward Reducer Bushing Alternative for Horizontal Vent Pressure Switch Pressure Switch Condensate Vinyl Cap Fi...

Page 8: ...be connected to any other heat producing device such as a fireplace insert stove etc CIRCULATING AIR SUPPLY Plenums and air ducts must be installed in ac cordance with the Standard for the Installatio...

Page 9: ...taminated with various household chemicals which can cause severe corrosion in the furnace combus tion system NOTE If the furnace is operated without ad equate air for combustion and ventilation it ma...

Page 10: ...y involves installation in a small room All such installations must have specific provisions for introduction of combustion and ventilation air Codes require that two openings be provided for this one...

Page 11: ...oved for use with these condensing furnaces Table 3 Vent Table table provided in this section applies to the total of vent and combustion air piping for either type of installation These condensing fu...

Page 12: ...Air Duct must be at least 1 sq in per 4 000 Btuh of total input rating Ducts must extend above attic insulation Air Duct must be at least 1 sq in per 4 000 Btuh of total input rating Ventilation Louve...

Page 13: ...ilding 4 Follow the lighting instructions Place the appliance being inspected in operation Adjust thermostat so appliance shall operate continuously 5 Turn on clothes dryers and any other appliance no...

Page 14: ...ion requires breakable connec tions in the piping Note that a maximum of two couplings per pipe are allowed Upflow Furnaces Combustion Air Pipe Exhaust Vent Cabinet 5 Support System on Vertical Rise B...

Page 15: ...longradiuselbow Therefore forour example we have three additional long radius elbowsforwhichwemustaddtoourpiping Each long radius elbow is equivalent to 2 5 feet so we must add 7 5 feet to our vent le...

Page 16: ...000 Btuh 3 kW and 100 00 Btuh 30 kW 6 inches 15 cm for appliances 10 000 Btuh 3 kW 9 inches 23 cm for appliances 10 000 Btuh 3 kW and 50 000 Btuh 15 kW C Clearance to permanently closed window D Vert...

Page 17: ...other appliance 6 inches 15 cm for appliances 10 000 Btuh 3 kW 12 inches 30 cm for appliances 10 000 Btuh 3 kW and 100 00 Btuh 30 kW 36 inches 91 cm for appliances 100 00 Btuh 30 kW 4 feet 1 2 m belo...

Page 18: ...eCanadianFuelGasCodetakes precedence over these instructions Specifi cally allminimumdistancerequirementswith respecttoterminationoftheventpipinglisted below items 1 through 8 The following list is a...

Page 19: ...or pulled through the wall 4 Insure the combustion air inlet pipe for a 2 pipeinstallation hasa90degreetermination elbow as shown in Figures 16 and 17 Note A combustion air intake must be provided wi...

Page 20: ...4 Route the tubing out of the hole located 8 inches up from the bottom furnace The condensate should drain from the plastic collector box location A in Figure 18 as droplets or a small stream If you...

Page 21: ...J Drain Tube Clamp Loosen For Step 1 Retighten for Step 3 Route to floor drain OR Route to condensate pump Keep downward slope Collector Box A Rotate counter clockwise Step 2 Upflow Models the Nationa...

Page 22: ...jury or death Figure 19 Typical Gas Service Connection MANIFOLD PRESSURE ADJUSTMENT Manifold pressures for low and high stages are independently adjustable Adjustment tap locations on the valve are sh...

Page 23: ...500 440 400 370 350 1 1 2 1600 1100 890 760 670 610 560 530 For a Natural Gas Sea Level Heating Value of 800 to 899 Btu cu ft Elevation feet above sea level zero to 1999 2000 to 4999 5000 to 5999 600...

Page 24: ...nace to replace the pressure switch or to utilize LP propane gas must be made by qualified service personnel using factory authorized or approved parts High altitudeapplicationswiththisfurnacecanbefie...

Page 25: ...for the control system to operate correctly Verify that the incoming neutrallineisconnectedtothewhitewireand the incoming hot line is connected to the blackwireinthejunctionbox Thesefurnaces will not...

Page 26: ...ler The thermostat controller must not be installed on an outside wall or any other location where itsoperationmaybeadverselyaffected Adverse effects include radiant loading from fireplaces sunlight o...

Page 27: ...rocedures After all of the above checks have been made 1 Close the disconnect s to provide line volt age to the furnace 2 Setthermostatcontrollerusingtheinstaller s instructions also refer to Table 1...

Page 28: ...alue for instal lation see Table 1 Refer to either Table 6 for natural gas or Table 7 for LP propane gas to verify the manifold pressure setting required for yourparticularinstallation Toadjustthemani...

Page 29: ...f the supply air limit switch make sure that the blower door is in place and that there is power to the furnace Completely block the return airflow to the furnace by install ing a close off plate in p...

Page 30: ...e vent pressure switch reacts to blockage in the vent or combus tion air piping Supply Air Limit Switch The supply air limit switch prevents the air temperature leaving the furnace from exceeding the...

Page 31: ...N TEMP SENSOR SUCTION PRESS SENSOR GREEN BLACK WHITE RED RED EXV 6 WIRE CABLE CABLE WHITE GREEN GREEN BLACK 3 PIN PLUG 6 PIN PLUG WHITE BLACK FURNACE BOARD GREEN RED RED YELLOW GRAY RED YELLOW RED BLU...

Page 32: ...the bearings is required for the life of the motor Condensate Drain Assembly Be sure the condensate lines are free and open i e avoid kinking hoses Also make sure all hose clamps are tight to avoid dr...

Page 33: ...lower Door Switch 10 Vent Safety Switch 11 Low Voltage Transformer 12 Supply Air Limit Switch 3 4 12 18 14 7 9 11 23 5 6 22 10 16 13 15 21 8 17 20 2 1 13 Circulating Air Blower Assembly 14 Induced Dra...

Page 34: ...eignitionfeaturewhich varies the warm up period as follows If igni tion is successful the warm up is reduced by 3 seconds on each subsequent call for heat until ignition failure occurs Upon igni tion...

Page 35: ...ng 1 Is the thermostat operating properly 2 Are the blower compartment door s in place 3 Is the furnace disconnect closed 4 Has the circuit breaker tripped or the control board fuse burned open 5 Is t...

Page 36: ...k tested _______ Gas Line Pressure _____________________ in water column with furnace operating Manifold Pressure ______________________ in water column with furnace operating Is there adequate fresh...

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