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 CAUTION:

For optimum performance, vent fur-
nace through wall which experiences 
the least exposure to winter winds.

 WARNING:

Ensure that the combustion air vent 
and the exhaust vent are confi gured 
as shown in Figure 16. Improper vent 
termination can cause recirculation 
of the fl ue gases. This may result in 
furnace vibration.  In severe cases, 
the furnace will cycle due to the in-
termittent contact between the fl ame 
and the fl ame sensor.  If you note 
oscillations occurring, check the vent 
confi guration.  Make sure that the ex-
haust vent does not have a 90 degree 
termination.

For Canadian installations please refer to the 
Canadian Installation Code (CAN/CGA-B149.1 
or 2) and/or local codes.
The kit consists of two face plates and an insulat-
ing gasket to seal the exterior surface.  A hole 
sized closely to the pipe diameter must fi rst be 
cut through the wall.  A short length of pipe is 
then cut such that it can penetrate the wall and 
be held in place by closely fi tting standard cou-
plings. The face plates are retained on both sides 
of the wall by the couplings, and the gasket is 
retained against the wall by the outer face plate.  
Face plates must be fastened to the wall and the 
outside one must be fl ashed as appropriate to 
prevent entry of water.

When the above kits are not used the following 
steps are required:

1.  Check the hole size cut through the exterior 

wall. Insure that the hole diameter is less than 
the diameter of the couplings to be used.

2.  Extend the vent pipe through the wall ap-

proximately 1” and seal the area between 
the wall and pipe. 

3.  If required by local code, apply couplings 

to the vent pipe on the interior and exterior 
sides of the wall to insure the pipe can not 
be pushed or pulled through the wall.

4.   Insure the combustion air inlet pipe (for a 2 

pipe installation) has a 90 degree termination 
elbow as shown in Figures 16 and 17.

Note:

 A combustion air intake must be provided 

with an elbow opening downward.  The screen 
provided with the furnace can be installed in the 
elbow to prevent entry of debris or creatures.

When the vent pipe must exit an exterior wall 
close to the grade or expected snow level, a 
riser should be provided as shown in Figures 
15 and 16.  

Table 3 describes the maximum length of fl ue pipe 
that can travel through an unconditioned space 
or an exterior space. The total vent length must 
not exceed the lengths noted on Table 8.

 

 

 

 

Vertical Venting

 

Figure 17 shows the proper installation and 
clearances for vertical vent termination.  The 
roof penetration must be properly fl ashed and 
waterproofed with a plumbing roof boot or equiva-
lent fl ashing. Termination spacing requirements 
from the roof and from each other must be per 
Figure 17.

Vent and combustion air piping may be installed 
in an existing chimney which is not in use pro-
vided that:

a.  Both the exhaust vent and air intake run 

the length of the chimney.

b.  The top of the chimney is sealed and 

weatherproofed.

c.  The termination clearances shown in 

Figure 17 are maintained.

d. No other gas fired or fuel burning 

appliances are vented through the 
chimney.

Vent Freezing Protection

When the vent pipe is exposed to temperatures 
below freezing, i.e., when it passes through 
unheated spaces, chimneys, etc., the pipe 
must be insulated with 1/2 inch thick sponge 
rubber insulation, Armafl ex-type insulation or 
equivalent. Insulating pipe is important to avoid 
condensate icing. 

For extremely cold climates or for conditions of 
short furnace cycles (i.e. set back thermostat 
conditions) the last three feet of vent pipe can be 
reduced one nominal pipe size provided that the 
total vent length is at least 15 feet in length and 

Summary of Contents for TE Series 95

Page 1: ...or maintenance can cause injury or property damage Refer to this manual for assistance For additional information consult a qualified installer service agency or the gas supplier FOR YOUR SAFETY Do n...

Page 2: ...ort 15 Location of Outdoor Terminations 18 Horizontal Venting 18 Vertical Venting 19 Vent Freezing Protection 19 Concentric Vent Termination 20 Drainage of Condensate From Furnace 20 Gas Supply and Pi...

Page 3: ...s A B Combustion Air Vent 3 See Fig 15 for sizes 1 1 2 x 3 1 2 Dia Opening for Gas Connection 3 4 3 4 3 4 22 1 2 Exhaust Vent Combustion Air Inlet 1 1 2 x 3 1 2 Dia Opening for Gas Connection C 2 PVC...

Page 4: ...these instructions 10 The furnace is not to be used for temporary heating of buildings or structures under construction INSTALLATION REQUIREMENTS Requirements and Codes Thisfurnacemustbeinstalledinacc...

Page 5: ...oratory as recognized under 527 CMR 3 A Product approved vent terminal must be used and if applicable a Product approved air intake must be used In stallation shall be in strict compliance with the ma...

Page 6: ...use of unauthorized parts may void the manufacturer s product warranty coverage The 90 upflow furnace can be installed hori zontally in an attic basement crawl space or alcove This furnace can be inst...

Page 7: ...Tee Soft Tubing Looped to Provide a Drain Trap 3 to 2 Reducer Optional Drainage Port is Downward Reducer Bushing Alternative for Horizontal Vent Pressure Switch Pressure Switch Condensate Vinyl Cap Fi...

Page 8: ...be connected to any other heat producing device such as a fireplace insert stove etc CIRCULATING AIR SUPPLY Plenums and air ducts must be installed in ac cordance with the Standard for the Installatio...

Page 9: ...taminated with various household chemicals which can cause severe corrosion in the furnace combus tion system NOTE If the furnace is operated without ad equate air for combustion and ventilation it ma...

Page 10: ...y involves installation in a small room All such installations must have specific provisions for introduction of combustion and ventilation air Codes require that two openings be provided for this one...

Page 11: ...oved for use with these condensing furnaces Table 3 Vent Table table provided in this section applies to the total of vent and combustion air piping for either type of installation These condensing fu...

Page 12: ...Air Duct must be at least 1 sq in per 4 000 Btuh of total input rating Ducts must extend above attic insulation Air Duct must be at least 1 sq in per 4 000 Btuh of total input rating Ventilation Louve...

Page 13: ...ilding 4 Follow the lighting instructions Place the appliance being inspected in operation Adjust thermostat so appliance shall operate continuously 5 Turn on clothes dryers and any other appliance no...

Page 14: ...ion requires breakable connec tions in the piping Note that a maximum of two couplings per pipe are allowed Upflow Furnaces Combustion Air Pipe Exhaust Vent Cabinet 5 Support System on Vertical Rise B...

Page 15: ...longradiuselbow Therefore forour example we have three additional long radius elbowsforwhichwemustaddtoourpiping Each long radius elbow is equivalent to 2 5 feet so we must add 7 5 feet to our vent le...

Page 16: ...000 Btuh 3 kW and 100 00 Btuh 30 kW 6 inches 15 cm for appliances 10 000 Btuh 3 kW 9 inches 23 cm for appliances 10 000 Btuh 3 kW and 50 000 Btuh 15 kW C Clearance to permanently closed window D Vert...

Page 17: ...other appliance 6 inches 15 cm for appliances 10 000 Btuh 3 kW 12 inches 30 cm for appliances 10 000 Btuh 3 kW and 100 00 Btuh 30 kW 36 inches 91 cm for appliances 100 00 Btuh 30 kW 4 feet 1 2 m belo...

Page 18: ...eCanadianFuelGasCodetakes precedence over these instructions Specifi cally allminimumdistancerequirementswith respecttoterminationoftheventpipinglisted below items 1 through 8 The following list is a...

Page 19: ...or pulled through the wall 4 Insure the combustion air inlet pipe for a 2 pipeinstallation hasa90degreetermination elbow as shown in Figures 16 and 17 Note A combustion air intake must be provided wi...

Page 20: ...4 Route the tubing out of the hole located 8 inches up from the bottom furnace The condensate should drain from the plastic collector box location A in Figure 18 as droplets or a small stream If you...

Page 21: ...J Drain Tube Clamp Loosen For Step 1 Retighten for Step 3 Route to floor drain OR Route to condensate pump Keep downward slope Collector Box A Rotate counter clockwise Step 2 Upflow Models the Nationa...

Page 22: ...jury or death Figure 19 Typical Gas Service Connection MANIFOLD PRESSURE ADJUSTMENT Manifold pressures for low and high stages are independently adjustable Adjustment tap locations on the valve are sh...

Page 23: ...500 440 400 370 350 1 1 2 1600 1100 890 760 670 610 560 530 For a Natural Gas Sea Level Heating Value of 800 to 899 Btu cu ft Elevation feet above sea level zero to 1999 2000 to 4999 5000 to 5999 600...

Page 24: ...nace to replace the pressure switch or to utilize LP propane gas must be made by qualified service personnel using factory authorized or approved parts High altitudeapplicationswiththisfurnacecanbefie...

Page 25: ...for the control system to operate correctly Verify that the incoming neutrallineisconnectedtothewhitewireand the incoming hot line is connected to the blackwireinthejunctionbox Thesefurnaces will not...

Page 26: ...ler The thermostat controller must not be installed on an outside wall or any other location where itsoperationmaybeadverselyaffected Adverse effects include radiant loading from fireplaces sunlight o...

Page 27: ...rocedures After all of the above checks have been made 1 Close the disconnect s to provide line volt age to the furnace 2 Setthermostatcontrollerusingtheinstaller s instructions also refer to Table 1...

Page 28: ...alue for instal lation see Table 1 Refer to either Table 6 for natural gas or Table 7 for LP propane gas to verify the manifold pressure setting required for yourparticularinstallation Toadjustthemani...

Page 29: ...f the supply air limit switch make sure that the blower door is in place and that there is power to the furnace Completely block the return airflow to the furnace by install ing a close off plate in p...

Page 30: ...e vent pressure switch reacts to blockage in the vent or combus tion air piping Supply Air Limit Switch The supply air limit switch prevents the air temperature leaving the furnace from exceeding the...

Page 31: ...N TEMP SENSOR SUCTION PRESS SENSOR GREEN BLACK WHITE RED RED EXV 6 WIRE CABLE CABLE WHITE GREEN GREEN BLACK 3 PIN PLUG 6 PIN PLUG WHITE BLACK FURNACE BOARD GREEN RED RED YELLOW GRAY RED YELLOW RED BLU...

Page 32: ...the bearings is required for the life of the motor Condensate Drain Assembly Be sure the condensate lines are free and open i e avoid kinking hoses Also make sure all hose clamps are tight to avoid dr...

Page 33: ...lower Door Switch 10 Vent Safety Switch 11 Low Voltage Transformer 12 Supply Air Limit Switch 3 4 12 18 14 7 9 11 23 5 6 22 10 16 13 15 21 8 17 20 2 1 13 Circulating Air Blower Assembly 14 Induced Dra...

Page 34: ...eignitionfeaturewhich varies the warm up period as follows If igni tion is successful the warm up is reduced by 3 seconds on each subsequent call for heat until ignition failure occurs Upon igni tion...

Page 35: ...ng 1 Is the thermostat operating properly 2 Are the blower compartment door s in place 3 Is the furnace disconnect closed 4 Has the circuit breaker tripped or the control board fuse burned open 5 Is t...

Page 36: ...k tested _______ Gas Line Pressure _____________________ in water column with furnace operating Manifold Pressure ______________________ in water column with furnace operating Is there adequate fresh...

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