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31

For 95+  2-Stage  

  Model Furnaces (2-Stage Inducer)

Figure 25.  Wiring Diagram

WD# 7106800

C

R

FLAME SENSOR

PRESSURE

LO

W

HI

HI

LO

W

SWITCH

PRESSURE

SWITCH

BLO

W

ER DOOR

SWITCH

TRANSFORMER

24 V

120 V

WHITE W/BLK 

STRIPES

BLK W/ WHITE 

STRIPES

IGNIT

O

2-PIN

HOUSING

6-PIN PLUG

3-PIN PLUG

3-PIN HOUSING

(SUPPLIED W/ INDUCER)

R

INDUCER

PRIMAR

Y

GAS

VA

LV

E

COM

24 V

3 AMP FUSE

BLO

W

ER OFF

TWIN

FLAME

STATUS

1

1

2

2

1

2

1

2


3

VENT SAFETY SWITCH

HI

LO

W

C

SUPPL

Y

 AIR

LIMIT SWITCH

FLAME R

O

LL-OUT

SWITCH

ADD ON BO

ARD

Y2

Y2

W2

CONDENSA

TE

BLOCKED VENT

EA

C

HUM

HUM

M1

M2

M3

HEAT

COOL

EAC

XFMR

L1

NEUTRALS

R

C

Y

G

W

MO

T

O

R

NOISE

FILTER

1

2

3

45

1

2

345

R

C

W2

W

HY

R

P

O.D

. UNIT

I.D. BLO

WER

THERMOST AT

TWIN

CR

DX+

DX-

GND

DX-

DX+

GRD

COIL 

THERMIST

O

R

TEMP

SENSOR 

COIL

THR

4-PIN

HARNESS

U CORE

RING

THRU CORE

RING

PO

WER

BUSHING

CABLE

CONTR

OL

CABLE

INTERF

A

C

E

BO

ARD

BLA

C

K

BLA

CK

BLA

CK

BLA

CK

BLAC

K

RED

YELLO

W

WHITE

WHITE

GREEN

GREEN

RED

PLUG

3-PIN HARNESS

3-PIN HARNESS

CONNECT

O

R

C

W2

RH

R

W1

H

0

Y2

Y1

G

L

V

A

B

GD

OD

ID

GD

THERMOST

A

T

CONTR

O

L

TO

OUTDOOR

UNIT

TO

OUTDOOR

UNIT

9-PIN PLUG

 

1

2

3

4

5

6

7

8

9

3

4

5

1

2

3

6

2

1

3

2

3

1

45

6

RED

WHITE

GREEN

HARNESS

EXV

BOARD

ON

R

Y

SW2

P2

THERM

P3

THERM

SW1

COMM

P4

EXV P1

C

OFF

SUCTION TEMP.

SENSOR

SUCTION PRESS.

SENSOR

GREEN

BLACK

WHITE

RED

RED

EXV

6-WIRE CABLE

CABLE

WHITE

GREEN

GREEN

BLACK

3-PIN PLUG

6-PIN PLUG

WHITE

BLACK

FURNA

C

E

BO

ARD

GREEN

RED

RED

YELLOW

GRAY

RED

YELLOW

RED

BLUE

BLUE

WHITE

BLACK

BLACK

BLUE

BLU

E

BLUE

ORANGE

WHITE

GREEN

BLACK

BLACK

BLACK

RED

BRO

WN

GREEN

ORA

NGE

YEL

LOW

YEL

LOW

BRO

WN

BROWN

YELLOW

WHITE

BLACK

BLA

CK

BLACK

VIOLET

BLA

CK

RED

BLA

CK

WHITE

VIOLET

VIOLET

FIELD WIRING

LEGEND:

LO

W V

O

LT

A

G

E

HIGH V

O

LT

A

G

E

STATUS 

RED LIGHT 

Power On

ON

Limit Circuit Open or External Load On "W

"

1

 FLAS

H

Pressure Switch is Open with Inducer On

2 FLASHE

S

Hi Pressure Switch is Open (Add-on board LED)

2 FLASHE

S

Pressure Switch is Closed with Inducer Of

f

3

 FLASHE

S

Ignition Failure (Check Ground)

4

 FLASHE

S

115 VAC & Neutral Reversed or no Groun

d

5

 FLASHE

S

False Flame or Gas Valve Relay Shorted

C

ontinuous

Power Of

OFF

FAULT CONDITIO

N

FLAME

 

YELLOW 

LIGH

T

Low Flame Sensor Signa

l

Continuous 

Flash

Flame Presen

ON

NO

TES:

1.

  Use copper conductor

s onl

y

.

2.

  If an

y of the original wires as supplied with the furnace m

u

st be replaced,

 

     it m

ust be replaced with wiring material ha

ving a temperature rating of at                           

     least 105˚ C.

3.

  Refer to the Installation Instructions pr

o

v

ided with the furnace f

o

r the       

     appr

opriate heating and cooling settings f

or y

our application.

4.

  Ensure that wires fr

om the b

lo

w

er remain connected to the boar

d

 thermo- 

     stat terminals after making the field thermostat connections.

 

Summary of Contents for TE Series 95

Page 1: ...or maintenance can cause injury or property damage Refer to this manual for assistance For additional information consult a qualified installer service agency or the gas supplier FOR YOUR SAFETY Do n...

Page 2: ...ort 15 Location of Outdoor Terminations 18 Horizontal Venting 18 Vertical Venting 19 Vent Freezing Protection 19 Concentric Vent Termination 20 Drainage of Condensate From Furnace 20 Gas Supply and Pi...

Page 3: ...s A B Combustion Air Vent 3 See Fig 15 for sizes 1 1 2 x 3 1 2 Dia Opening for Gas Connection 3 4 3 4 3 4 22 1 2 Exhaust Vent Combustion Air Inlet 1 1 2 x 3 1 2 Dia Opening for Gas Connection C 2 PVC...

Page 4: ...these instructions 10 The furnace is not to be used for temporary heating of buildings or structures under construction INSTALLATION REQUIREMENTS Requirements and Codes Thisfurnacemustbeinstalledinacc...

Page 5: ...oratory as recognized under 527 CMR 3 A Product approved vent terminal must be used and if applicable a Product approved air intake must be used In stallation shall be in strict compliance with the ma...

Page 6: ...use of unauthorized parts may void the manufacturer s product warranty coverage The 90 upflow furnace can be installed hori zontally in an attic basement crawl space or alcove This furnace can be inst...

Page 7: ...Tee Soft Tubing Looped to Provide a Drain Trap 3 to 2 Reducer Optional Drainage Port is Downward Reducer Bushing Alternative for Horizontal Vent Pressure Switch Pressure Switch Condensate Vinyl Cap Fi...

Page 8: ...be connected to any other heat producing device such as a fireplace insert stove etc CIRCULATING AIR SUPPLY Plenums and air ducts must be installed in ac cordance with the Standard for the Installatio...

Page 9: ...taminated with various household chemicals which can cause severe corrosion in the furnace combus tion system NOTE If the furnace is operated without ad equate air for combustion and ventilation it ma...

Page 10: ...y involves installation in a small room All such installations must have specific provisions for introduction of combustion and ventilation air Codes require that two openings be provided for this one...

Page 11: ...oved for use with these condensing furnaces Table 3 Vent Table table provided in this section applies to the total of vent and combustion air piping for either type of installation These condensing fu...

Page 12: ...Air Duct must be at least 1 sq in per 4 000 Btuh of total input rating Ducts must extend above attic insulation Air Duct must be at least 1 sq in per 4 000 Btuh of total input rating Ventilation Louve...

Page 13: ...ilding 4 Follow the lighting instructions Place the appliance being inspected in operation Adjust thermostat so appliance shall operate continuously 5 Turn on clothes dryers and any other appliance no...

Page 14: ...ion requires breakable connec tions in the piping Note that a maximum of two couplings per pipe are allowed Upflow Furnaces Combustion Air Pipe Exhaust Vent Cabinet 5 Support System on Vertical Rise B...

Page 15: ...longradiuselbow Therefore forour example we have three additional long radius elbowsforwhichwemustaddtoourpiping Each long radius elbow is equivalent to 2 5 feet so we must add 7 5 feet to our vent le...

Page 16: ...000 Btuh 3 kW and 100 00 Btuh 30 kW 6 inches 15 cm for appliances 10 000 Btuh 3 kW 9 inches 23 cm for appliances 10 000 Btuh 3 kW and 50 000 Btuh 15 kW C Clearance to permanently closed window D Vert...

Page 17: ...other appliance 6 inches 15 cm for appliances 10 000 Btuh 3 kW 12 inches 30 cm for appliances 10 000 Btuh 3 kW and 100 00 Btuh 30 kW 36 inches 91 cm for appliances 100 00 Btuh 30 kW 4 feet 1 2 m belo...

Page 18: ...eCanadianFuelGasCodetakes precedence over these instructions Specifi cally allminimumdistancerequirementswith respecttoterminationoftheventpipinglisted below items 1 through 8 The following list is a...

Page 19: ...or pulled through the wall 4 Insure the combustion air inlet pipe for a 2 pipeinstallation hasa90degreetermination elbow as shown in Figures 16 and 17 Note A combustion air intake must be provided wi...

Page 20: ...4 Route the tubing out of the hole located 8 inches up from the bottom furnace The condensate should drain from the plastic collector box location A in Figure 18 as droplets or a small stream If you...

Page 21: ...J Drain Tube Clamp Loosen For Step 1 Retighten for Step 3 Route to floor drain OR Route to condensate pump Keep downward slope Collector Box A Rotate counter clockwise Step 2 Upflow Models the Nationa...

Page 22: ...jury or death Figure 19 Typical Gas Service Connection MANIFOLD PRESSURE ADJUSTMENT Manifold pressures for low and high stages are independently adjustable Adjustment tap locations on the valve are sh...

Page 23: ...500 440 400 370 350 1 1 2 1600 1100 890 760 670 610 560 530 For a Natural Gas Sea Level Heating Value of 800 to 899 Btu cu ft Elevation feet above sea level zero to 1999 2000 to 4999 5000 to 5999 600...

Page 24: ...nace to replace the pressure switch or to utilize LP propane gas must be made by qualified service personnel using factory authorized or approved parts High altitudeapplicationswiththisfurnacecanbefie...

Page 25: ...for the control system to operate correctly Verify that the incoming neutrallineisconnectedtothewhitewireand the incoming hot line is connected to the blackwireinthejunctionbox Thesefurnaces will not...

Page 26: ...ler The thermostat controller must not be installed on an outside wall or any other location where itsoperationmaybeadverselyaffected Adverse effects include radiant loading from fireplaces sunlight o...

Page 27: ...rocedures After all of the above checks have been made 1 Close the disconnect s to provide line volt age to the furnace 2 Setthermostatcontrollerusingtheinstaller s instructions also refer to Table 1...

Page 28: ...alue for instal lation see Table 1 Refer to either Table 6 for natural gas or Table 7 for LP propane gas to verify the manifold pressure setting required for yourparticularinstallation Toadjustthemani...

Page 29: ...f the supply air limit switch make sure that the blower door is in place and that there is power to the furnace Completely block the return airflow to the furnace by install ing a close off plate in p...

Page 30: ...e vent pressure switch reacts to blockage in the vent or combus tion air piping Supply Air Limit Switch The supply air limit switch prevents the air temperature leaving the furnace from exceeding the...

Page 31: ...N TEMP SENSOR SUCTION PRESS SENSOR GREEN BLACK WHITE RED RED EXV 6 WIRE CABLE CABLE WHITE GREEN GREEN BLACK 3 PIN PLUG 6 PIN PLUG WHITE BLACK FURNACE BOARD GREEN RED RED YELLOW GRAY RED YELLOW RED BLU...

Page 32: ...the bearings is required for the life of the motor Condensate Drain Assembly Be sure the condensate lines are free and open i e avoid kinking hoses Also make sure all hose clamps are tight to avoid dr...

Page 33: ...lower Door Switch 10 Vent Safety Switch 11 Low Voltage Transformer 12 Supply Air Limit Switch 3 4 12 18 14 7 9 11 23 5 6 22 10 16 13 15 21 8 17 20 2 1 13 Circulating Air Blower Assembly 14 Induced Dra...

Page 34: ...eignitionfeaturewhich varies the warm up period as follows If igni tion is successful the warm up is reduced by 3 seconds on each subsequent call for heat until ignition failure occurs Upon igni tion...

Page 35: ...ng 1 Is the thermostat operating properly 2 Are the blower compartment door s in place 3 Is the furnace disconnect closed 4 Has the circuit breaker tripped or the control board fuse burned open 5 Is t...

Page 36: ...k tested _______ Gas Line Pressure _____________________ in water column with furnace operating Manifold Pressure ______________________ in water column with furnace operating Is there adequate fresh...

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