Norfolk Greenhouses BCPOSW1915+G, Assembly Instructions Manual

Page 1: ...tructions IMPORTANT Please read these instructions thoroughly before starting assembly Check all parts are present before assembly call 020 3011 2040 for replacement parts These instructions should be...

Page 2: ...ore starting the assembly If there are any damaged or missing parts please call us on 020 3011 2040 We will express any missing parts to you as soon as possible Keep these instructions in a safe place...

Page 3: ...ea around your work place area clean and tidy Take care when handling sharp tools and never carry sharp tools in your pocket Never leave your product unattended or partially built especially outside o...

Page 4: ...4 Porch Parts List Framework 2x RL1 2x RL2 2x RL11 1x RL12 5x HS1 2x YS1 1x YSC1A 2x US4 1x US5 2x US24 2x RLD1 2x RLD2 6x RLD3 2x RLD4A 1x RLD5A 1x RLD9 1x AN2 1x AN3 1x DP1725W 1x T6 1x GUT1765W...

Page 5: ...5 Contact Support on 020 3011 2040 Norfolk Greenhouses Framework 2x SEB1 18x IG1 2x IG2 2x IG3 2x SET1 2x SJB1 2x SJT1 20x IC1 6x FS1A 1x XL3 3x TS1...

Page 6: ...6 Porch Parts List Roof Windows TW150 1395mm x 620mm 3x 2x TW151 1030mm x 275mm 6x SAN34 1145mm x 225mm 2x SAN33 1145mm x 665mm 1x SAN35 990mm x 650mm 1x SAN36 1145mm x 584mm...

Page 7: ...7 Contact Support on 020 3011 2040 Norfolk Greenhouses Cladding 12x CD6W 238mm 2x CD7W 661mm 4x CD8W 677mm 2x CD9W 595mm...

Page 8: ...8 Porch Parts List Hardware WROS1 WRES2 WRES1 WRKS1 WRCS1 1x 2x 1x 1x 1x WRBS3 1x AB1 10x HBD 2x HINGE 3x DOOR LOCK KIT 1x MSM6X30 1x STUD30 66x...

Page 9: ...Support on 020 3011 2040 Norfolk Greenhouses Hardware ST4X34 ST8X5 RBM5X16 RBM5X25 PLUG 58x 10x 4x 6x 5x 2x Clear Mastic 1x White Mastic 1x 5mm Drill bit 1x 8 5mm Drill bit ST10X114 12x NYLOC 153x TU...

Page 10: ...10 Porch Side Wall Assembly Step 2 Insert 5x IC1 into each side of HS1 and US24 Step 1 Assemble RL1 with US24 and 2x HS1 as shown...

Page 11: ...1 2040 Norfolk Greenhouses Step 3 Slide 4x CD6W and 2x CD8W into IC channels as shown Step 4 Fix RLD2 and 2x RLD3 on top of Cladding i Using pliers compress top edge of Cladding Board to help it fit i...

Page 12: ...Porch Step 6 Slide SAN33 and 2x SAN34 into IG channels as shown Step 5 Insert 5x IG1 into each side of HS1 and US24 Side Wall Assembly i Remove blue green film from SAN panels before inserting into fr...

Page 13: ...13 Contact Support on 020 3011 2040 Norfolk Greenhouses Step 8 Insert IG3 into US24 then insert TW151 Step 7 Fasten RLD1 in position to retain SAN panels...

Page 14: ...0 Repeat Steps 1 9 with Cladding Boards reversed to create Right Side Wall Step9 Fasten RLD4A in position using fixings as shown Side Wall Assembly i Do not over tighten TUS5X80 screws Left Side Wall...

Page 15: ...15 Contact Support on 020 3011 2040 Norfolk Greenhouses Step 11 Assemble RL11 2x YS1 HS1 US5 and YSC1A as shown EXTENSION KIT Step 12 Insert 6x IC1 into each side of uprights...

Page 16: ...Fix RLD9 and 2x RLD3 on top of Cladding Step 13 Slide 4x CD6W and 2x CD9W into IC channels as shown Front Wall Assembly i Using pliers compress top edge of Cladding Board to help it fit inside the ch...

Page 17: ...upport on 020 3011 2040 Norfolk Greenhouses Step 15 Insert 6x IG1 into each side of uprights Step 16 Slide 2x SAN34 and SAN36 into IG channels i Remove blue green film from SAN panels before inserting...

Page 18: ...18 Porch Step 17 Fix RL11 as shown to retain SAN panels Front Wall Assembly...

Page 19: ...ntact Support on 020 3011 2040 Norfolk Greenhouses Step 18 Fit IC1 and IG1 to Left wall assembly then connect to Front assembly Step 19 Fit IC1 and IG1 to Right wall assembly then connect to Front ass...

Page 20: ...21 Fix RL12 in position between HBD brackets with groove facing up Step 20 Fix AN3 through holes provided flush with the rear of the building Add 2x HBD brackets to the inside of each RLD4A as shown...

Page 21: ...op of RLD4A through holes provided repeat for left side Step 23 Fasten top of SJB1 through holes provided repeat for left side i Ensure outside edge of SEB1 is flush with outside of YS1 and parallel w...

Page 22: ...22 Porch Step 25 Remove TW150 place 2x FS1A and TS1 in each roof bay as shown Step 24 Using TW150 as a guide align SJB1 and fix to RL11 and RL12 Roof Assembly...

Page 23: ...23 Contact Support on 020 3011 2040 Norfolk Greenhouses Step 26 Replace TW150 in each bay snap fit 2x SJT1 and 2x SET1 Step 27 Fix TW150 through holes in TS1 and FS1A into RL11 and RL12...

Page 24: ...24 Porch Step 28 Drill holes through TW150 to allow fixing through FS1A and AN3 Roof Assembly i Drill holes using 5mm Drill Bit provided...

Page 25: ...ntact Support on 020 3011 2040 Norfolk Greenhouses Step 29 Assemble RL2 2x US4 and Hinge as shown Step 30 Insert 2x IC1 to each US4 i Note that NYLOC and STUD30 fixing passes through largest hole in h...

Page 26: ...26 Porch Step 32 Fix RLD5A and Hinge in position as shown Step 31 Slide 2x CD7W into channel in IC1 Door Assembly...

Page 27: ...27 Contact Support on 020 3011 2040 Norfolk Greenhouses Step 33 Insert 2x IG2 to each US4 Step 34 Slide SAN35 into channels in IG2 i Remove blue green film from SAN panel before inserting into frame...

Page 28: ...28 Porch Step 36 Using Door Lock Kit provided assemble door lock and handle Step 35 Fix RL2 and Hinge in position as shown Door Assembly...

Page 29: ...020 3011 2040 Norfolk Greenhouses Step 37 Fix T6 to underside of RL11 as shown Step 38 Fix AN2 to the foot of the exterior side of the door i Cut section from T6 to allow clearance of door at hinge s...

Page 30: ...30 Porch Step 40 Attach support rail XL3 to underside of RL12 Step 39 Fix door in opening with the Hinges on the inside Door Assembly i Allow min 5mm gap below door...

Page 31: ...31 Contact Support on 020 3011 2040 Norfolk Greenhouses Step 41 Assemble gutter and downpipe Step 42 Fix gutter to building using brackets and fixings as shown...

Page 32: ...ding to floor and wall Step 43 Drill holes in AN3 and fix to wall fixings not provided Fix Seal i Use appropriate fixings for application i Offer AB1 brackets between building and wall floor in desire...

Page 33: ...33 Contact Support on 020 3011 2040 Norfolk Greenhouses Step 45 Fix AB1 bracket to building using 2x NYLOC and STUD30 Step 46 Fix building to wall floor through small hole in AB1 fixings not provided...

Page 34: ...34 Porch Fix Seal Step 48 Apply Mastic around all windows and cladding Step 47 Apply Mastic between AN3 and Wall and between AN3 and TW150...

Page 35: ...35 Contact Support on 020 3011 2040 Norfolk Greenhouses Step 49 Push fit PLUG into any remaining holes...

Page 36: ...Porch Norfolk Greenhouses 1 Vincent Avenue Crownhill Industry Milton Keynes MK8 0AB Tel 020 3011 2040 E mail info norfolk greenhouses co uk...