NORSELIGHT 600201238, Installation & User Manual

Page 1: ...1 INSTALLATION USER MANUAL SEARCHLIGHTS XENON R60 ...

Page 2: ...archlight XS 500 R60 XS 1000 R60 XS 1600 R60 XS 2000 R60 XS 3000 R60 1 x 230 VAC 50 60 Hz 1 x 115 VAC 50 60 Hz This manual refers to product Serial no ____________________ Controlled by ____________________ Date ____________________ ...

Page 3: ...500 3000 System Layout 24 ___4 3 Panel R60 remote integrated Power supply 100 240V 50 60Hz 25 4 4 Power supply EX 30G 1 for 500W 26 4 5 Power supply PX 50 N for 1000W 27 4 6 Power supply NP 0725 for 500 1000W 28 4 7 Power supply N3 80 80E for 1600 2000W N3 150E for 3000W 29 4 8 Power supply EX 100 D 1 for 1000 3000W 30 4 9 Installation software settings 31 4 10 Hardware settings 32 4 11 Slave Pane...

Page 4: ...49 8 3 R60 Searchlight PLC Output B2 Motorhouse 50 8 4 Panel R60 remote 51 8 5 R60 Motorhouse B2 52 8 6 R60 Motorhouse B2 with PX 50 1000W 53 8 7 Wiring XS 500 1000 R60 with Power supply in Motorhouse 54 8 8 R60 XS 3000 Drum Gear B2 55 8 9 R60 XS 500 2000 Drum Gear B2 56 8 10 R60 Slave Panel B6 57 9 0 Network IP addresses 58 ...

Page 5: ...n order to stay in front Norselight would very much appreciate all comments that you may have regarding our quality products or services Customer Service The Customer Service department of GLAMOX Production GmbH Co KG will be pleased to help you when ordering spare parts for maintenance and repair work as well as in case of problems and questions Manufacturer Customer Service contact GLAMOX Produc...

Page 6: ...cal movement Focus light beam adjustment Horizontal indicator for searchlight position 360 and vertical 30 Backlight intensity adjustable on Main Panel Adjustable limits for horizontal and vertical sectors Alarm menu Trouble shooting menu Help menu Hardware installation settings menu Designed for console or bulkhead mounting User defined sweep and two home functions Main Operation Panel R50 R60 it...

Page 7: ...ork of searchlights Control panels both hard wired and wireless are fitted into a standard solution Features and Benefits Wireless receiver for SCS wireless Bus Bolt on to Norselight s network of searchlights Weatherproof Aluminium Casing Compact and new design Based TCP IP technology Plug and play Waterproof quick disconnect RJ 45 connector Customer made for Offshore Supports masts from 1 to 2 dia...

Page 8: ...sistant aluminium 600201438 XS1600 R60 230V 1600 230 VAC Seawater resistant aluminium 600201538 XS2000 R60 230V 2000 230 VAC Seawater resistant aluminium 600201238 XS3000 R60 230V 3000 230 VAC Seawater resistant aluminium 600209538 XS3000 R60 230V NR 3000 230 VAC Seawater resistant aluminium Specifications Main Panel IP classification IP65 front Ambient temperature C 0 50ºC Input Voltage 24 VDC 20...

Page 9: ...phase Cable input max Ø 24mm Cable output DC max Ø 24mm Cable remote signal max Ø 24mm Dimensions 245 x 595 x 238mm Weight 63kg N3 80E 1600 2000W Art No 1009160 IP classification IP20 Temperature ambient 0 40 ºC Input Voltage 208 242 VAC 3 phase Cable input max Ø 27mm Cable output DC max Ø 27mm Cable remote signal max Ø 27mm Dimensions 320 x 380 x 770mm Weight 105kg N3 150E 3000W Art No 1009166 IP...

Page 10: ...10 2 2 Overall searchlight dimensions electrical cable dimensions XS 500 2000 XS 3000 1 2 3 4 1 2 3 4 Front of motorhouse Front of motorhouse Common for all R60 models ...

Page 11: ...11 2 3 Cut out main slave Panel Hole dimensions for installing joystick main panel Hole dimensions for installing slave panel ...

Page 12: ...oid the lamp turn off during the tap switching The cabinet equipped with carrying handles permits an easy inspection of the inside components Weight 63 kg Further instructions in Installation guide for Rectifier see page 27 2 4 Overall Dimensions power supply EX 30 G 1 For 500W EX30 G 1 single phase 90 265V 50 60Hz electronic power supply is specifically suitable for feeding 250 to 500W short arc X...

Page 13: ...r an automatic safety shutdown of the power supply due to overheating the input power of the search light L N has to be interrupted and connected again for a reset of the power supply Keep the unit with the fan running for a few minutes and disconnect the mains input for 5 seconds If Power Supply is integrated in motor house Art No 600201339 1 Ta 50 C max running time until the searchlight will sw...

Page 14: ...00W It is characterized by galvanic insulation a soft inrush current alow residual ripple value and a sta ble output current Weight 8 4kg Further instructions in Installation guide for Rectifier see page 28 tor house Settings 30A 500W Settings 50A 1000W Note Current adjustments when the bulb is switched on The switch SW1 must remain in OFF position when the remote ON OFF signal is used Setting 500...

Page 15: ...see page 29 Electric installation The main operation panel requires 24V DC connected in series with a 3A slow fuse to the positive conductor The switch requires 24V DC in addition to grounding Depending on the searchlight model it requires 115V AC or 230V AC Power supplied to the power supply unit must be 3 phase and PE Current supplied to the lamp unit must be specific see Technical data for spec...

Page 16: ...0W to 3000W short arc Xenon lamps meeting all the requirements of lamp manufacturers to ensure correct operation long life to the lamp and high reliability Weight 19 5 kg Further instructions in Installation guide for Rectifier see page 30 Control devices Synoptic panel Output terminal block Input terminal block RS232 connector Auxiliary connector ...

Page 17: ...id exceeding this value Factory setting 40A Lamp stand by operating range lmax lmin lamp stand by current when contacts 11 and 12 of J P2 have been closed When the contacts are closed an automatic control will be change the current according to the admitted operating range Factory setting 40A Lamp set point operating range lmax lmin value of the current delivered in output Factory setting 40A Rema...

Page 18: ...18 3 1 Program menu Parameter setting Example for 3000W Xenon ...

Page 19: ...19 3 2 Program menu Parameter setting ...

Page 20: ...naged through the synoptic panel press left decreasing key and right increasing key Press and hold one of the two setting keys for at least 2 seconds then enter the password within 30 seconds The current setting is now enable a question mark is present on the right side of the current value The lamp current range has to be within 40A and 110A Press The ON OFF key to switch on off the lamp Note unde...

Page 21: ...21 3 4 Program menu Parameter mode setting ...

Page 22: ...AC Power supplied to the power supply unit must be 2 or 3 phase Current supplied to the lamp unit must be specific see Technical data for specific type Current applied to the lamp unit see page 30 EX100 D 1 is pre programmed Note Disconnect the power when working on the equipment Electrical equipment must be installed by authorized personnel Check the polarity when connecting 24V DC All searchligh...

Page 23: ...23 4 1 R60 XS1000 with integrated Power Supply System Layout ...

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Page 26: ...26 4 4 Power supply EX 30G 1 for 500W ...

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Page 30: ...30 4 8 Power supply EX 100 D 1 for 1000 3000W ...

Page 31: ...chlight can move 360 horizontal and 22 27 vertical The searchlight will now run all motors to calibrate its position Do the same procedure for all searchlights in the system The reset do also have to be done after power loss 1 2 3 Select all searchlights in the system The searchlight is labeled with ID number on the motorhouse and on the inside of the back cover to the motorhouse 5 123 4 6 Continu...

Page 32: ...earchligts in the system 3 6 5 2 4 Select each searchlight in the home menu Select how the searchlight is installed with reference of the 0 point of the installation Example The front of the motorhouse is in the same direction as the bow of a ship 123 After selection ...

Page 33: ...027 see page 57 It is possible to connect unlimited slave pan els 3 2 3 Settings for the slave panel can be selected Reverse direction for both horizontal and vertical direction Speed for horizontal and vertical movement Enable panel on off 4 11 Slave Panel ...

Page 34: ...cribed in pos 6 4 Analog proportional joystick Optional Function described in separate manual 5 Main panel The movement of the searchlight from the joystick can be reversed Settings affect both software and hardware joystick on the main panel 6 Slave panel The movement of the searchlight from the joystick can be reversed Settings affect all slaves connected to the searchlight Default speed can be se...

Page 35: ...ngs page 37 7 Limits for sweep page 37 8 Lamp On Off Option DIM function 9 Focus position indicator 0 100 Option 10 11 Focus In Out 12 Indicator for vertical angle settings on page 33 13 Vertical speed see pop up 14 Choosen searchlight 15 Horizontal speed see pop up 16 Horizontal position indicator settings on page 33 17 Symbol for ship as referance 18 Joystick settings on page 34 19 Indicator for ...

Page 36: ... selector Up to 9 searchlights can be controlled See page 32 See page 40 The panel can be dimmed in 32 levels in the pop up menu Input Output information on panel PLC Yellow colour indicates logic On 08 Joystick Left 09 Joystick Down 10 Joystick Right 11 Joystick Up ...

Page 37: ...lation Searchlight limits Main menu Searchlight limits 1 Start sweep horizontal this is the same button as in main menu Set the min max sweep degrees in pop up menu 2 Start sweep vertical can be operated at the same time as for horizontal Set the min max sweep degrees in pop up menu 3 Home position 1 same as button in main menu Set the position for horizontal and vertical parking in pop up menu 4 ...

Page 38: ...38 5 3 Searchlight help and information Help menu In most of the menues Help is available ...

Page 39: ...39 ...

Page 40: ...1 Alarmtext Searchlight nr and alarmtext 25 different alarms for each searchlight 2 Alarm status Red active alarm unacknowledged Green active alarm unacnowledged Yellow not active alarm acknowledged 3 Acknowledge and delete unactive alarms 4 Scrollbar 1 3 4 ...

Page 41: ... intervals not exceeding 6 months Visual inspection of gasket and glands Control of all screws and nuts connections Check the level of grease and refill when needed in glider for lamp holder Reflector and front glass to be cleaned with a soft cloth and ethanol or simular 1 year Fill up the grease niple on the top of the motorhus with a grease gun 3 year Tighten all terminal strips in the searchlig...

Page 42: ... OR 12 Heat element Drum 115V 1009135 1009135 1009135 1009136 1009136 1009136 12 Heat element Drum 230V 1009173 1009173 1009173 1009118 1009118 1009118 13 Ignitor 230V 1009240 1009239 1009239 1009239 1009237 1009237 13 Ignitor 115V 1009235 1009241 1009241 1009241 1009236 1009236 14 Noise filter kit cpl OR OR OR OR OR OR 20 Motor Vertical Horizontal 1009224 1009224 1009224 1009224 1009224 1009224 2...

Page 43: ...m the bracket If this have been loosened or adjusted it is important that the lamp has approximate 1 to 1 5mm of free running space See the picture on part number 12 in this document 1 Turn off the fuse to the power supply rectifier and make sure nobody can turn it on during the replacement of the lamp Allow the lamp to cool down Use safety equipment Face cover and gloves are a minimum Caution Beca...

Page 44: ...p holder from the bracket when doing a normal bulb change If this have been loosened or adjusted it is important that the light bulb has approximate 1 to 1 5mm of free running space because it is expanding when warm Check this by pushing the bulb backwards in the lamp holder using light force the spring holder in the back shall give you the necessary space when installed correctly 8 Unscrew the la...

Page 45: ...lammable materials 15 Disposal Read attached operating instruction for the lamp 6 3 Battery 2008190 error and replacement 1 Change battery in PLC in the panel or searchlight 2 Battery replacement in the PLC 3 Battery replacement in the panel Connect new battery with the white coded connectors on the board Pull the white connector from the board Dispose battery professionally Pull the white connect...

Page 46: ...nectors on the board Pull the white connector from the board Dispose battery professionally 5 Data sheets for the battery available on request Note The battery is used exclusively for securing the firmware 6 4 Battery replacement in the searchlight ...

Page 47: ...h ice around the forks it can be blocked Sensor fault check I O signals on the panel searchlight The light does not turn on Check on the lamp that get the ignition spark Check that the power supply is on Check fuses on the power supply Check On Off switch for remote signal on the power supply Correct position is Off Focus does not work Check that limitswitches is work Yellow indicator for switches c...

Page 48: ...48 8 1 R60 Searchlight PLC B2 Motorhouse ...

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Page 50: ...50 8 3 R60 Searchlight PLC Output B2 Motorhouse ...

Page 51: ...51 8 4 Panel R60 remote ...

Page 52: ...52 8 5 R60 Motorhouse B2 ...

Page 53: ...53 8 6 R60 Motorhouse B2 with PX 50 1000W ...

Page 54: ...54 8 7 Wiring XS 500 1000 R60 with Power supply in Motorhouse ...

Page 55: ...55 8 8 R60 XS3000 Drum Gear B2 ...

Page 56: ...56 8 9 R60 XS500 2000 Drum Gear B2 ...

Page 57: ...57 8 10 R60 Slave Panel B6 ...

Page 58: ... controller 2 192 168 1 82 Panel 3 192 168 1 33 PC controller 3 192 168 1 83 Panel 4 192 168 1 34 PC controller 4 192 168 1 84 Panel 5 192 168 1 35 PC controller 5 192 168 1 85 Panel 6 192 168 1 36 PC controller 6 192 168 1 86 Panel 7 192 168 1 37 PC controller 7 192 168 1 87 Panel 8 192 168 1 38 PC controller 8 192 168 1 88 Panel 9 192 168 1 39 PC controller 9 192 168 1 89 Panel PLC 1 192 168 1 4...

Page 59: ...59 GLAMOX Production GmbH Co KG Glasower Weg 5 17166 Teterow Germany www glamox com gmo XS_R60 Xen Doc 7SL6002001 Rev 17 DCN 23279 Date 2020 01 16 ...