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11

ELECTRICAL CONNECTIONS

 WARNING:

ELECTRICAL SHOCK, FIRE OR EXPLOSION 
HAZARD

Failure to follow safety warnings exactly could 
result in serious injury or property damage.

Improper servicing could result in dangerous 
operation, serious injury, death or property 
damage.

•  Before servicing, disconnect all electrical power 

to the air handler.

•  When servicing controls, label all wires prior 

to disconnecting. Reconnect wires correctly.

•  Verify proper operation after servicing.

•  Electrical  connections  must  be  in  compliance  with 

all applicable local codes and ordinances, and with 
the current revision of the National Electric Code 

 

(ANSI/NFPA 70).

•  For Canadian installations, the electrical connections 

and grounding shall comply with the current Canadian 
Electrical Code (CSA C22.1 and/or local codes).

Pre-Electrical Checklist:

 Verify the voltage, frequency, and phase of the supply 

source match the specifications on the unit rating plate.

  Verify that the service provided by the utility is sufficient 

to handle the additional load imposed by this equipment. 
See the unit wiring label or Table 3 (page 26) for proper 
high and low voltage wiring.

  Verify factory wiring is in accordance with the unit wiring 

diagram (Figures 14 - 19, pages 20 - 25). Verify none of 
the connections loosened during shipping or installation.

Line Voltage

• 

An electrical disconnect must be located within sight 
of and readily accessible to the unit
. This switch shall 
be capable of electrically de-energizing the outdoor unit. 
See unit data label for proper incoming field wiring. Any 
other wiring methods must be acceptable to authority 
having jurisdiction.

•  It is recommended that the line voltage to the unit be 

supplied from a dedicated branch circuit containing the 
correct fuse or circuit breaker for the unit.

•  Overcurrent protection must be provided at the branch 

circuit distribution panel and sized as shown on the unit 
rating label and according to applicable local codes. See 
the unit rating plate and Table 3 (page 26) for maximum 
circuit ampacity and maximum overcurrent protection 
limits.

•  The  installer  should  become  familiar  with  the  wiring 

diagram/schematic before making any electrical 
connections to the unit.

•  Use only copper wire for the line voltage power supply 

to this unit. Use proper code agency listed conduit and 
a conduit connector for connecting the supply wires to 
the unit. Aluminum supply wire may be used if a heater 
kit is installed.

•  If replacing any of the original wires supplied with the 

unit, the replacement wire must be copper wire consisting 
of the same gauge and temperature rating.

•  Provide power supply for the unit in accordance with the 

unit wiring diagram, and the unit rating plate. Use UL 
listed conduit and conduit connectors for connecting the 
supply wires to the unit and for proper grounding. Field 
supplied bushings for the power supply cables must be 
added to support and protect the power supply cables. 

•  All 208/230 Volt units are shipped from the factory wired 

for 240 volt operation. For 208V operation, remove the 
lead from the transformer terminal marked 240V and 
connect it to the terminal marked 208V.

Grounding

 WARNING:

The unit cabinet must have an uninterrupted 
or unbroken electrical ground to minimize 
personal injury if an electrical fault should occur. 
Do not use gas piping as an electrical ground!

This unit must be electrically grounded in accordance 
with local codes or, in the absence of local codes, with 
the National Electrical Code (ANSI/NFPA 70) or the CSA 
C22.1 Electrical Code. Use the grounding lug provided in 
the control box for grounding the unit.

Thermostat / Low Voltage Connections

•  Thermostat connections shall be in accordance with the 

instructions supplied with the thermostat and the indoor 
equipment. The low voltage wires must be properly 
connected to the units low voltage terminal block.

•  A single stage thermostat is used with this equipment 

and must operate in conjunction with any installed 
accessories. Typical AC and air handler hookups are 
shown in Figure 12 (page 18).

 CAUTION:

Isolation must be maintained from the external 
Class 2 output of any transformer in a cooling 
circuit. Use a thermostat with isolating contacts 
to prevent inter-connection of Class 2 outputs.

•  Where local codes require that the thermostat wiring 

must be routed through a conduit or raceway, splices 
can be made inside the unit; however, all wiring must 
be NEC Class 1 and must be separated from incoming 
power leads.

•  The thermostat should be mounted about 5 feet above 

the floor on an inside wall. DO NOT install the thermostat 

Summary of Contents for B5BM

Page 1: ...ion service adjustment or maintenance may cause explosion fire electrical shock or other hazardous conditions which may result in personal injury or property damage Unless otherwise noted in these ins...

Page 2: ...ns 11 Control Board 12 Twinning 12 Heater Kits 12 Startup Adjustments 12 Before You Start the Unit 12 Refrigerant Charging 13 Air Circulation 13 Running the Blower Continuously 13 Continuous Low Speed...

Page 3: ...his unit Unqualified individuals should not attempt to interpret these instructions or install this equipment Failure to follow safety recommendations could result in possible damage to the equipment...

Page 4: ...ervice access and noise The dimensions of the room or alcove must be able to accommodate the overall size of the unit and the installation clearances listed in Figure 1 Physical dimensions for this ai...

Page 5: ...duct opening or filter rack located in the bottom of the unit Accessing the filter does not require tools and can be removed from the front of the unit by removing the filter door See Unit Maintenanc...

Page 6: ...hen installing the unit in an upflow configuration All return air must enter from the bottom of the unit A typical upflow unit is shown in Figure 2 Downflow Installations Thedownflowaccessorykit SeeTe...

Page 7: ...orizontal drain pan into the open and unused drain hole in the drain pan at the bottom of the unit to block bypass air 4 Remove the corresponding drain line knockout from the coil access door to allow...

Page 8: ...quid lines must be sized in accordance with the condensing unit specifications See Figure 11 page 16 for liquid and suction line locations When connecting refrigerant linesets together it is recommend...

Page 9: ...h lineset tubes to proper length in accordance with the outdoor unit specifications Verify the ends are round clean and free of any burrs 4 Positiongrommetonlinesetwithsufficientdistanceaway from braz...

Page 10: ...ccurring 7 Wrap the refrigerant lines with pressure sensitive neoprene or other suitable material especially where the lines enter the opening in the sheet metal 8 Evacuatethesystemofmoistureandnon co...

Page 11: ...the unit Use only copper wire for the line voltage power supply to this unit Use proper code agency listed conduit and a conduit connector for connecting the supply wires to the unit Aluminum supply...

Page 12: ...vided 3 Connect the heater kit plug with the mating receptacle on the air handler control board If a heater kit is not installed 1 Remove the 2 wire plug of the air handler by cutting the wires and di...

Page 13: ...un for several minutes and then set the thermostat s temperature below room temperature Verify the blower cycles off with the thermostat Minimum Electric Heat Airflow The minimum electric heat airflow...

Page 14: ...he factory It is recommended that the filter be cleaned or replaced monthly Newly built or recently renovated homes may requiremorefrequentchanginguntiltheconstructiondust has minimized Filter sizes s...

Page 15: ...11 4 15 8 17 8 11 4 3 1 4 2 5 8 11 8 K O typ 13 4 K O typ 1 7 8 3 5 8 5 5 8 DETAIL D 3 1 4 2 1 4 15 1 4 13 SUCTION LIQUID W 1 1 8 1 7 8 7 8 K O H 22 A Cabinet Size H W A Detail D A 43 5 16 14 3 16 12...

Page 16: ...Motor Mount Kit Blower Motor Transformer Capacitor Circuit Breaker 60A Heating Element Assembly Filter Tracks Blower Wheel Blower Housing Motor Control Board Control Board Filter Door Upper Door Assem...

Page 17: ...1270 1196 1113 1018 913 Corrected ESP1 0 00 0 00 0 00 0 09 0 23 0 36 0 50 0 64 42 48K B Cabinet Low 1324 1302 1271 1233 1187 1134 1072 1003 Corrected ESP1 0 00 0 06 0 17 0 27 0 38 0 49 0 61 0 72 Medi...

Page 18: ...Conditioner with Variable Speed Air Handler Typical 2 Stage Cooling Heat Pump with Optional Outdoor Thermostat Variable Speed Air Handler W2 W1 O Y Y2 G R C W2 W1 O Y Y2 G R C Y2 Y2 Y2 Y2 W1 W3 R Y1...

Page 19: ...19 C R G Y Y2 O W1 W2 Y1 24VAC COM FUSE P2 P3 X13 COM X13 HEAT X13 COOL XFMR L1 VSPOWER L1 L2COM L2 L2 Figure 13 Motor Control Board...

Page 20: ...8 9 10 11 12 13 14 15 16 G C O HUM Y1 W R HUM Y Y2 L2 COM 2 L2 L2COM L1 VS POWER XFMR COOL HEAT Y1 HEATER PLUG P3 1 2 3 4 5 6 7 8 YELLOW BLUE RED JUMPER SELECTOR SWITCHES NOTE 1 ON 0 OFF 710544D Repl...

Page 21: ...IELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE The blower motor speed tap connection may not be as shown See the Installation Instructions Disconnect all power before servicing Transformer may have a dua...

Page 22: ...ct all power before servicing 3 Transformer may have a dual voltage primary tap Match the tap position with the supply voltage used 4 If the Internal wiring is replaced use only 105 C copper wire of t...

Page 23: ...K GREY BLACK GREY BLUE ORANGE POWER PLUG LIMIT RED RED RED RED BLACK BLACK RED BLACK RELAY RELAY TERMINAL BLOCK for select models only CIRCUIT BREAKER Circuit breaker models only BLUE W2 W1 O Y Y2 G R...

Page 24: ...pply voltage used 4 If the Internal wiring is replaced use only 105 C copper wire of the same gauge W2 W1 O Y Y2 G R C 4 SPD MOTOR 1 2 3 5 6 4 TRANSFORMER 24V BLACK RED WHITE BLACK WHITE FUSE L2 COM 2...

Page 25: ...1 2 3 5 4 TRANSFORMER 24V BLACK RED WHITE BLACK WHITE FUSE BLOWER MOTOR PLUG C L G N N NEUTRAL G GROUND L LINE C COMMON L2 L2 L2 COM L1 L1 XFMR X13 COOL X13 HEAT 24 VAC RED COM GREY Y1 C L G N WHITE X...

Page 26: ...1 only On Stage 1 Heat on instantly Heat blower on after 3 second delay Stage 3 5 Heat on after 1 minute delay Stage 2 Heat on after 2 minute delay Stage 4 6 Heat on after 3 minute delay Off Heat stag...

Page 27: ...27...

Page 28: ...sareprimarilyintendedtoassistqualifiedindividuals experienced in the proper installation of this appliance Some local codes require licensed installation service personnel for this type of equipment P...

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