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GENERAL INFORMATION

This appliance has been tested for capacity and efficiency 
in accordance with AHRI Standards and will provide 
many years of safe and dependable comfort, providing 
it is properly installed and maintained. Abuse, improper 
use, and/or improper maintenance can shorten the life 
of the appliance and create unsafe hazards. Please read 
all instructions before installing the unit.

Before You Install this Unit

 This equipment is securely packaged at the time of 

shipment and upon arrival should be carefully inspected 
for damage prior to installing the equipment at the job 
site. Claims for damage (apparent or concealed) should 
be filed immediately with the carrier.

  The cooling load of the area to be conditioned must be 

calculated and a system of the proper capacity selected. 
It is recommended that the area to be conditioned be 
completely insulated and vapor sealed.

  Check the electrical supply and verify the power supply 

is adequate for unit operation. The system must be wired 
and provided with circuit protection in accordance with 
local building codes. If there is any question concerning 
the power supply, contact the local power company.

 Verify the static pressure drop of the coil, filter, and 

duct work do not exceed the air delivery specs of the 
air handler.

Figure 1. Minimum Unit Clearances

INSTALLATION CLEARANCES

Left Side ......... 0 Inches

Right Side ...... 0 Inches

Back ............... 0 Inches

Front ...........

See Notes

NOTES:

Alcove Installations - Allow 24 in. minimum clearance 
from front of unit to nearest wall or partition for servicing. 
Recommended clearance is 36 in.

Closet installations - require a return air grill installed in 
the door or a partially louvered door across the opening 
for proper air circulation. For clearances 6” or greater, the 
closet must have an open free area of 235 in

2

 minimum. 

For special clearances between 1” - 5”, requirements 
are a louvered door with a minimum of 250 in

2

 (1613 

cm

2

) free area. A fully louvered closet door is strongly 

recommended for both installation types.

REAR

RIGHT

SIDE

LEFT
SIDE

FRONT

Locating the Air Handler

•  Survey the job site to determine the best location for 

mounting the unit. Consideration should be given to 
availability of electric power, service access, and noise.

•  The dimensions of the room or alcove must be able 

to accommodate the overall size of the unit and the 
installation clearances listed in Figure 1. Physical 
dimensions for this air handler are also shown in Figure 
11 (page 16).

•  The air handler should be installed before routing the 

refrigerant tubing.

Minimum Clearances

•  This  appliance  must  be  installed  in  accordance  with 

clearances listed in Figure 1. The air handler must be 
installed with ample clearance for easy access to the 
air filter, blower assembly, heater assembly, controls, 
and vent connections.

•  Sufficient clearance for unobstructed airflow through a 

louvered door must be maintained in order to achieve 
rated performance.

Operation of Air Handler During Construction

 CAUTION:

Failure to follow these instructions will void the 
factory warranty and may significantly reduce 
the life or the performance of the air handler, 
and/or result in other unsafe conditions. It is 
the responsibility of the installing contractor 
to insure these provisions are met.

Operating an air handler in a construction environment 
can cause the appliance a variety of problems. Proper 
use of commercial portable space heating equipment 
during construction is recommended. This air handler 
may be used during construction if it is not in violation of 
any applicable codes and the following criteria are met:

•  The  installation  must  meet  all  applicable  codes  and 

be permanently installed according to the instructions 
supplied with the air handler. This includes electrical 
supply, gas supply, and duct work.

•  The air handler must be controlled by a properly installed 

thermostat that complies with the current provisions 
of the NEC (ANSI/NFPA 70) and all applicable codes 
having jurisdiction. Thermostat connections must be 
made in accordance with instructions supplied with the 
air handler and thermostat. See pages 11 - 12.

•  The installation must include a properly installed filter in 

the return air system with no by-pass air. The filter must 
be inspected frequently and replaced when necessary.

•  Return air must be supplied unrestricted and located 

such that dust and gases from construction activity are 
not introduced into the circulating air system.

•  Before  occupying  the  structure:  The  filter  must  be 

replaced or cleaned, the duct work must be inspected 
and cleaned of any construction debris, and the air 

Summary of Contents for B5BM

Page 1: ...ion service adjustment or maintenance may cause explosion fire electrical shock or other hazardous conditions which may result in personal injury or property damage Unless otherwise noted in these ins...

Page 2: ...ns 11 Control Board 12 Twinning 12 Heater Kits 12 Startup Adjustments 12 Before You Start the Unit 12 Refrigerant Charging 13 Air Circulation 13 Running the Blower Continuously 13 Continuous Low Speed...

Page 3: ...his unit Unqualified individuals should not attempt to interpret these instructions or install this equipment Failure to follow safety recommendations could result in possible damage to the equipment...

Page 4: ...ervice access and noise The dimensions of the room or alcove must be able to accommodate the overall size of the unit and the installation clearances listed in Figure 1 Physical dimensions for this ai...

Page 5: ...duct opening or filter rack located in the bottom of the unit Accessing the filter does not require tools and can be removed from the front of the unit by removing the filter door See Unit Maintenanc...

Page 6: ...hen installing the unit in an upflow configuration All return air must enter from the bottom of the unit A typical upflow unit is shown in Figure 2 Downflow Installations Thedownflowaccessorykit SeeTe...

Page 7: ...orizontal drain pan into the open and unused drain hole in the drain pan at the bottom of the unit to block bypass air 4 Remove the corresponding drain line knockout from the coil access door to allow...

Page 8: ...quid lines must be sized in accordance with the condensing unit specifications See Figure 11 page 16 for liquid and suction line locations When connecting refrigerant linesets together it is recommend...

Page 9: ...h lineset tubes to proper length in accordance with the outdoor unit specifications Verify the ends are round clean and free of any burrs 4 Positiongrommetonlinesetwithsufficientdistanceaway from braz...

Page 10: ...ccurring 7 Wrap the refrigerant lines with pressure sensitive neoprene or other suitable material especially where the lines enter the opening in the sheet metal 8 Evacuatethesystemofmoistureandnon co...

Page 11: ...the unit Use only copper wire for the line voltage power supply to this unit Use proper code agency listed conduit and a conduit connector for connecting the supply wires to the unit Aluminum supply...

Page 12: ...vided 3 Connect the heater kit plug with the mating receptacle on the air handler control board If a heater kit is not installed 1 Remove the 2 wire plug of the air handler by cutting the wires and di...

Page 13: ...un for several minutes and then set the thermostat s temperature below room temperature Verify the blower cycles off with the thermostat Minimum Electric Heat Airflow The minimum electric heat airflow...

Page 14: ...he factory It is recommended that the filter be cleaned or replaced monthly Newly built or recently renovated homes may requiremorefrequentchanginguntiltheconstructiondust has minimized Filter sizes s...

Page 15: ...11 4 15 8 17 8 11 4 3 1 4 2 5 8 11 8 K O typ 13 4 K O typ 1 7 8 3 5 8 5 5 8 DETAIL D 3 1 4 2 1 4 15 1 4 13 SUCTION LIQUID W 1 1 8 1 7 8 7 8 K O H 22 A Cabinet Size H W A Detail D A 43 5 16 14 3 16 12...

Page 16: ...Motor Mount Kit Blower Motor Transformer Capacitor Circuit Breaker 60A Heating Element Assembly Filter Tracks Blower Wheel Blower Housing Motor Control Board Control Board Filter Door Upper Door Assem...

Page 17: ...1270 1196 1113 1018 913 Corrected ESP1 0 00 0 00 0 00 0 09 0 23 0 36 0 50 0 64 42 48K B Cabinet Low 1324 1302 1271 1233 1187 1134 1072 1003 Corrected ESP1 0 00 0 06 0 17 0 27 0 38 0 49 0 61 0 72 Medi...

Page 18: ...Conditioner with Variable Speed Air Handler Typical 2 Stage Cooling Heat Pump with Optional Outdoor Thermostat Variable Speed Air Handler W2 W1 O Y Y2 G R C W2 W1 O Y Y2 G R C Y2 Y2 Y2 Y2 W1 W3 R Y1...

Page 19: ...19 C R G Y Y2 O W1 W2 Y1 24VAC COM FUSE P2 P3 X13 COM X13 HEAT X13 COOL XFMR L1 VSPOWER L1 L2COM L2 L2 Figure 13 Motor Control Board...

Page 20: ...8 9 10 11 12 13 14 15 16 G C O HUM Y1 W R HUM Y Y2 L2 COM 2 L2 L2COM L1 VS POWER XFMR COOL HEAT Y1 HEATER PLUG P3 1 2 3 4 5 6 7 8 YELLOW BLUE RED JUMPER SELECTOR SWITCHES NOTE 1 ON 0 OFF 710544D Repl...

Page 21: ...IELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE The blower motor speed tap connection may not be as shown See the Installation Instructions Disconnect all power before servicing Transformer may have a dua...

Page 22: ...ct all power before servicing 3 Transformer may have a dual voltage primary tap Match the tap position with the supply voltage used 4 If the Internal wiring is replaced use only 105 C copper wire of t...

Page 23: ...K GREY BLACK GREY BLUE ORANGE POWER PLUG LIMIT RED RED RED RED BLACK BLACK RED BLACK RELAY RELAY TERMINAL BLOCK for select models only CIRCUIT BREAKER Circuit breaker models only BLUE W2 W1 O Y Y2 G R...

Page 24: ...pply voltage used 4 If the Internal wiring is replaced use only 105 C copper wire of the same gauge W2 W1 O Y Y2 G R C 4 SPD MOTOR 1 2 3 5 6 4 TRANSFORMER 24V BLACK RED WHITE BLACK WHITE FUSE L2 COM 2...

Page 25: ...1 2 3 5 4 TRANSFORMER 24V BLACK RED WHITE BLACK WHITE FUSE BLOWER MOTOR PLUG C L G N N NEUTRAL G GROUND L LINE C COMMON L2 L2 L2 COM L1 L1 XFMR X13 COOL X13 HEAT 24 VAC RED COM GREY Y1 C L G N WHITE X...

Page 26: ...1 only On Stage 1 Heat on instantly Heat blower on after 3 second delay Stage 3 5 Heat on after 1 minute delay Stage 2 Heat on after 2 minute delay Stage 4 6 Heat on after 3 minute delay Off Heat stag...

Page 27: ...27...

Page 28: ...sareprimarilyintendedtoassistqualifiedindividuals experienced in the proper installation of this appliance Some local codes require licensed installation service personnel for this type of equipment P...

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