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GENERAL INFORMATION

This appliance has been tested for capacity and efficiency 

in accordance with AHRI Standards and will provide many 

years of safe and dependable comfort, providing it is properly 

installed and maintained. Abuse, improper use, and/or 

improper maintenance can shorten the life of the appliance 

and create unsafe hazards. Please read all instructions 

before installing the unit.

Before You Install this Unit

 This equipment is securely packaged at the time of 

shipment and upon arrival should be carefully inspected 

for damage prior to installing the equipment at the job 

site. Claims for damage (apparent or concealed) should 

be filed immediately with the carrier.

 It is recommended that the cooling load of the area to 

be conditioned should be calculated and a system of the 

proper capacity selected.

 Check the electrical supply and verify the power supply 

is adequate for unit operation. The system must be wired 

and provided with circuit protection in accordance with 

local building codes. If there is any question concerning 

the power supply, contact the local power company.

 Verify the duct system is appropriate for the air handler 

being installed. Please note that when replacing an existing 

system with lower air-flow, the duct system may require 

modification.

Locating the Air Handler

•  Survey the job site to determine the best location for 

mounting the unit. Consideration should be given to 

availability of electric power, service access, and noise.

•  The dimensions of the room or alcove must be able to 

accommodate the overall size of the unit and the installation 

clearances listed in 

Table 1

Physical dimensions for this 

air handler are also shown in 

Figure 10 (page 14)

.

•  The air handler should be set into position before routing 

the refrigerant tubing.

Minimum Clearances

• This appliance must be installed in accordance with 

clearances listed in 

Table 1

The air handler must be 

installed with ample clearance for easy access to the air 

filter, blower assembly, heater assembly, controls, and 

vent connections. Applicable building codes may require 

additional clearance to equipment. Refer to applicable 

building codes for details.

• Static pressure drop through louvered openings and 

through return air plenums should be considered in the 

overall duct design in the determination of the total external 

static pressure.

Installation in a Garage

 WARNING:

Do not place combustible materials on or against 

the cabinet. Do not place flammable materials, 

(gasoline, paint thinners, etc.) or any other 

flammable vapors and liquids, in the vicinity of 

the air handler.

The B64 Series air handler may be installed in a residential 

garage with the provision that the unit must be located or 

protected to prevent physical damage by vehicles.

Table 1. 

Minimum Unit Clearances

INSTALLATION CLEARANCES

Left Side ............. 0 Inches

Right Side ......... 0 Inches

Back .................. 0 Inches

Front ...............†See Notes

 

NOTE:

Alcove Installations

 - Allow 24 in. minimum clearance from front 

of unit to nearest wall or partition for servicing. Recommended 

clearance is 36 in.

REAR

RIGHT

SIDE

LEFT
SIDE

FRONT

Plenums & Air Ducts

•  Plenums and air ducts should be installed in accordance with 

the standards of the National Fire Protection Association 

Standard for Installation of Air Conditioning Systems 

(NFPA 90A), Standard for Installation of Residence Type 

Warm Air Heating and Air Conditioning Systems (NFPA 

90B), and all applicable local codes. NFPA publications 

are available by writing to: National Fire Protection 

Association, Batterymarch Park, Quincy, ME 02269 or visit  
www.NFPA.org online.

 WARNING:

All return ducts must be secured to the air 

handler using appropriate methods. All return 

ducts must be adequately sealed. When return 

air is provided through the bottom of the unit, 

the joint between the air handler and the return 

air plenum must be air tight.
Return air and circulating air ducts must not be 

connected to any other heat producing device 

such as a fireplace insert, stove, etc. This may 

result in fire, explosion, carbon monoxide 

poisoning, personal injury, or property damage.

•  Design the duct work according to methods described by 

the Air Conditioning Contractors of America (ACCA).

•  This unit is designed only for use with a return and supply 

duct. The return air duct must have the same free area as 

the opening provided on the air handler. The ducts should 

be appropriately sized to the capacity of the air handler to 

ensure its proper airflow rating.

Summary of Contents for B64BM Series

Page 1: ...as well Pay attention to all safety warnings and any other special notes highlighted in the manual Improper installation of the furnace or failure to follow safety warnings could result in serious inj...

Page 2: ...10 Control Board 10 Twinning 10 Line Low Voltage Connections 11 Heater Kits 11 Electronic Air Cleaner EAC 11 STARTUP ADJUSTMENTS 11 Before You Start the Unit 11 Air Circulation 11 Running the Blower C...

Page 3: ...s manual during the installation service and operation of this unit Unqualified individuals should not attempt to interpret these instructions or install this equipment Failure to follow safety recomm...

Page 4: ...ent Refer to applicable building codes for details Static pressure drop through louvered openings and through return air plenums should be considered in the overallductdesigninthedeterminationofthetot...

Page 5: ...ance be sure to install all the needed gaskets and grommets around penetrations into the air handler such as for electrical wiring AIR HANDLER INSTALLATION B64 series air handlers are shipped ready fo...

Page 6: ...Right Installations 1 Remove the coil access door Unscrew the line set tube close off plate from the front left cabinet rail 2 Slide the coil and drain pan assembly out of the unit 3 Remove the sheet...

Page 7: ...ult in equipment damage personal injury or death The installer should make every effort to ensure the field installed refrigerant containing components of the system have been installed in accordance...

Page 8: ...htenanadditional1 4turnusingtwowrenches The movement of the two lines will show how much the nut is tightened If a torque wrench is used tighten to 10 12 ft lbs or 14 16 Nm Connecting the Linesets The...

Page 9: ...d tubing or pvc pipe and adequately trapped Both drain tubes must have a minimum diameter of 3 4 and be trapped separately IMPORTANT Failure to install a trap may result in condensation overflowing th...

Page 10: ...plate Use UL listed conduit and conduit connectors for connecting the supply wires to the unit and for proper grounding Field supplied bushings for the power supply cables must be added to support and...

Page 11: ...on is sized properly Verify filter is properly and securely installed IMPORTANT Before starting the unit install the initial charge on units that are factory shipped with a nitrogen holding charge 1 R...

Page 12: ...locations are shown in Figure 11 page 15 If any component of the air handler must be replaced use only factory authorized replacement parts specified in the Replacement Parts List provided online WAR...

Page 13: ...caution when preparing coils for field connections If repairs makeitnecessaryforevacuationandcharging it should only be attempted by qualified trained personnel thoroughly familiar with this equipmen...

Page 14: ...11 4 15 8 17 8 11 4 3 1 4 2 5 8 11 8 K O typ 13 4 K O typ 1 7 8 3 5 8 5 5 8 DETAIL D 3 1 4 2 1 4 15 1 4 13 SUCTION LIQUID W 1 1 8 1 7 8 7 8 K O H 22 A CABINET SIZE H W A DETAIL D A 43 5 16 14 3 16 12...

Page 15: ...Mount Kit Blower Motor Transformer Capacitor Circuit Breaker 60A Heating Element Assembly Filter Tracks Blower Wheel Blower Housing Motor Control Board Filter Door Upper Door Assembly Lower Door Assem...

Page 16: ...s for maximum recommended external static pressure Table 4 B64BM Airflow Data With Horizontal Drain Pan DRY COIL ESP 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 18K A CABINET Low 760 722 676 622 561 492 414 330 M...

Page 17: ...tly Blower off after 15 second delay W1 Y AUX HEAT ON 5 KW Stage 1 Heat on instantly Cool blower on after 3 second delay 10 KW Stage 1 Heat on instantly Cool blower on after 3 second delay 15 KW Stage...

Page 18: ...R C E O Y Thermostat Typical Heat Pump with Standard Air Handler Heat Pump NOTE Jumper between W2 E is required when no OD T Stat is used W1 Y G R C Air Handler W1 Y G R C R C Y W2 O W2 NOTE See step...

Page 19: ...19 LED 1 BLWDTC BLWDTC_R HEAT COOL EAC L 1 L 2 P2 R C G W Y 3A Fuse HEATER P1 Figure 14 Single Stage Control Board...

Page 20: ...G RELAY RELAY Y L2 L1 EAC COOL HEAT W G R C R C L2 L1 7 6 5 4 3 2 1 1 COM 2 CAP 3 CAP 4 HI 5 MED 6 LOW 240 24 V 208 COM TRANSFORMER R C LOCATION OF T CONNECTOR MOTOR 3 SPEED 4 PIN PLUG 18 BLOWER LIMIT...

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Page 24: ...t according to strict safety guidelines and instructing the customer on how to operate and maintain the equipment for the life of the product Safety should always be the deciding factor when installin...

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