background image

5

•  Use transition fittings if the supply and/or return air openings 

of the unit do not match the duct openings. These transitions 

should be dimensioned in accordance with standard 

practice as specified in the ASHRAE recommendations 

for duct transitions.

•  Flexible connectors may be used between the unit and the 

ductwork to prevent transmission of vibration from the unit 

to the structure. If electric heater kits are installed, heat 

resistant material must be used for the flexible connector 

at the supply air end of the unit.

•  It is good practice to seal all connections and joints with 

industrial grade sealing tape or liquid sealant. Requirements 

for sealing ducts vary from region to region. Consult with 

local codes for requirements specific to your area.

Unconditioned Spaces

All duct work passing through unconditioned space must 

be properly insulated to minimize duct losses and prevent 

condensation. Use insulation with an outer vapor barrier. 

Refer to local codes for insulation material requirements.

Air Filters

B6 Series Air Handlers are not supplied with an air filter 

when shipped from the factory. The installer must provide 

a high velocity filter that is appropriately sized to the return 

air duct opening or filter rack located in the bottom of the 

unit. Accessing the filter does not require tools and can be 

removed from the front of the unit by removing the filter 

door. See Unit Maintenance (

page 14

) for filter sizes and 

installation information.

 WARNING:

Never operate the air handler without a filter 

or with doors removed. Dust and lint can build 

up on internal components, resulting in loss of 

efficiency, equipment damage, and possible fire.

Acoustical Duct Work

•  Certain installations may require the use of acoustical lining 

inside the supply duct work. Acoustical insulation must be 

in accordance with the current revision of the Sheet Metal 

and Air Conditioning Contractors National Association 

(SMACNA) application standard for duct liners. Duct lining 

must be UL classified batts or blankets with a fire hazard 

classification of FHC-25/50 or less.

•  Fiber duct work may be used in place of internal duct liners 

if the fiber duct work is in accordance with the current 

revision of the SMACNA construction standard on fibrous 

glass ducts. Fibrous duct work and internal acoustical 

lining must be NFPA Class 1 air ducts when tested per 

UL Standard 181 for Class 1 ducts.

•  Damping  ducts,  flexible  vibration  isolators,  or  pleated 

media-style filters on the return air inlet of the air handler 

may be used to reduce the transmission of equipment 

noise eminating from the air handler. These treatments 

can produce a quieter installation, particularly in the 

heated space. However, they can increase the pressure 

drop in the duct system. Care must be taken to maintain 

the proper maximum pressure rise across the air handler, 

temperature rise and flow rate. This may mean increasing 

the duct size and/or reducing the blower speed. These 

treatments must be constructed and installed in accordance 

with NFPA and SMACNA construction standards. Consult 

with local codes for special requirements. For best sound 

performance, be sure to install all the needed gaskets and 

grommets around penetrations into the air handler, such 

as for electrical wiring.

AIR HANDLER INStALLAtIoN

B6 series air handler’s are shipped ready for vertical upflow 

installation and are approved for attic, basement, alcove/closet 

or crawlspace installation with zero clearance to combustibles. 

See 

Table 1, (page 4)

 for required installation clearances. 

this appliance is approved only for indoor use.
•  The unit must be leveled at installation and attached to a 

properly installed duct system.

•  The surface that the air handler is mounted on must provide 

sound physical support of the unit.

•  The  air  handler  must  be  installed  so  that  all  electrical 

components are protected from water.

•  If a louvered door is installed across the front of this unit, 

the appliance must be mounted flush or behind front edge 

of finished wall.

•  Always reinstall the doors on the air handler after servicing 

or cleaning/changing the filters. 

Do not operate the air 

handler without all doors and covers in place.

Packaging Removal

Remove the shipping carton and User’s Manual from the 

equipment. When removing the crate, use extra care so 

tubing connections are not damaged. Do not pull on the 

coils upper tubes.

Mounting Applications

Vertical only air handlers are factory ready for upflow 

applications. These units may be applied in downflow 

applications when applied with the appropriate field kit.
Factory ready horizontal air handlers may be applied in 

upflow or horizontal-left and -right discharge applications. 

These units may also be applied in downflow discharge when 

applied with the appropriate field kit as specified in the units 

Technical Specifications.
Through-the-floor installations require a 1/4” thick 

noncombustible resilient gasket to be used whenever the 

supply or return air ducts pass through the floor. The gasket 

should be positioned between the duct, unit, and floor.

upflow Installations

All air handlers are factory shipped, ready for upflow 

installation. The horizontal drain pan may be removed from the 

air handler when installing the unit in an upflow configuration. 

All return air must enter from the bottom of the unit. A typical 

upflow unit is shown in 

Figure 1 (page 6)

.

Downflow Installations

The downflow accessory kit (See Technical Specifications) is 

required for downflow applications. Instructions for installing 

the downflow accessory kit are included with the kit. It is 

recommended that the accessory be installed prior to installing 

the unit. All return air in downflow applications must enter 

through the top of the unit. A typical installation of the unit 

in a downflow application is shown in 

Figure 2 (page 6)

.

Horizontal Installations

The B6 Series air handler can be installed horizontally in 

an attic, basement, crawl space or alcove. It can also be 

suspended from a ceiling in a basement or utility room in 

either a right to left airflow or left to right airflow as shown in 

Figure 3 (page 6)

. Air handlers may or may not be shipped 

from the factory with all the parts required for horizontal left 

applications and horizontal right applications. If your unit 

does not have parts for a horizontal application, a kit may 

be available.
NotE 1: In all horizontal applications in which the unit is 

installed above a finished ceiling and/or living space, a 

secondary drain pan must be installed under the entire unit 

Summary of Contents for B6BM Series

Page 1: ...ole as well Pay attention to all safety warnings and any other special notes highlighted in the manual Improper installation of the furnace or failure to follow safety warnings could result in serious...

Page 2: ...tion 12 Turning the Blower Off 12 System Cooling 12 System Heating 12 Selecting Minimum Electric Heat Airflow 12 Blower Configurations 12 Determining Nominal System Capacity 12 3 Speed Units 12 High E...

Page 3: ...installation service and operation of this unit Unqualified individuals should not attempt to interpret these instructions or install this equipment Failure to follow safety recommendations could resu...

Page 4: ...ment Refer to applicable building codes for details Static pressure drop through louvered openings and through return air plenums should be considered in the overallductdesigninthedeterminationoftheto...

Page 5: ...install all the needed gaskets and grommets around penetrations into the air handler such as for electrical wiring Air handler INSTALLATION B6 series air handler s are shipped ready for vertical upflo...

Page 6: ...oil and drain pan assembly out of the unit 3 Remove the sheet metal hairpin covers if supplied from the back of the coil and discard 4 Place the horizontal drain pan on the opposite side of the coil O...

Page 7: ...equipment damage personal injury or death The installer should make every effort to ensure the field installed refrigerant containing components of the system have been installed in accordance with t...

Page 8: ...htenanadditional1 4turnusingtwowrenches The movement of the two lines will show how much the nut is tightened If a torque wrench is used tighten to 10 12 ft lbs or 14 16 Nm Connecting the Linesets The...

Page 9: ...d tubing or pvc pipe and adequately trapped Both drain tubes must have a minimum diameter of 3 4 and be trapped separately IMPORTANT Failure to install a trap may result in condensation overflowing th...

Page 10: ...of the original wires supplied with the unit the replacement wire must be copper wire consisting of the same gauge and temperature rating Provide power supply for the unit in accordance with the unit...

Page 11: ...ions The motor control board has a DHUM or D connection that allows the system to increase the amount of humidity that is removed from the circulating air See Figure 17 Figure 18 page 27 This is accom...

Page 12: ...control boards do not support non electric heat because the heating air flow cannot be set independently Blower Configurations Determining Nominal System Capacity To select the appropriate airflows f...

Page 13: ...ed the basic cooling heat pump airflow selected may be too low Verify the setting selected is within the range shown in Table 9 and that the the system is properly charged Please refer to the instruct...

Page 14: ...etailers WARNING Never operate the air handler without a filter in place Dust and lint in the return air can build up on internal components resulting in loss of efficiency equipment damage and possib...

Page 15: ...11 4 15 8 17 8 11 4 3 1 4 2 5 8 11 8 K O typ 13 4 K O typ 1 7 8 3 5 8 5 5 8 DETAIL D 3 1 4 2 1 4 15 1 4 13 SUCTION LIQUID W 1 1 8 1 7 8 7 8 K O H 22 A Cabinet Size H W A Detail D A 43 5 16 14 3 16 12...

Page 16: ...Motor Mount Kit Blower Motor Transformer Capacitor Circuit Breaker 60A Heating Element Assembly Filter Tracks Blower Wheel Blower Housing Motor Control Board Filter Door Upper Door Assembly Lower Door...

Page 17: ...764 701 631 555 Corrected ESP1 0 00 0 04 0 16 0 27 0 39 0 51 0 62 0 74 Medium 1265 1232 1188 1133 1067 991 903 805 Corrected ESP1 0 00 0 00 0 03 0 15 0 28 0 41 0 54 0 68 High 1427 1385 1333 1270 1196...

Page 18: ...805 750 1 1 1 0 1155 1105 1060 1010 965 920 870 825 0 0 0 1 1230 1185 1140 1090 1045 1010 965 920 1 0 0 1 1285 1260 1210 1165 1125 1080 1040 1010 0 1 0 1 1330 1290 1245 1205 1170 1125 1085 1045 1 1 0...

Page 19: ...ttings for these airflows A Cabinet B Cabinet C Cabinet CFM Nominal Capacity CFM Nominal Capacity CFM Nomical Capacity 525 1 5 TON 525 1 5 TON 1100 3 TON 560 560 1200 3 5 TON 600 600 1250 625 650 2 TO...

Page 20: ...1100 1 0 1 0 0 700 1 15 1300 1 0 1 0 1 750 1 20 1500 1 0 1 1 0 800 1 25 n a 1 0 1 1 1 850 1 30 n a 1 1 0 0 0 875 1 1 0 0 1 950 1 1 0 1 0 1050 1 1 0 1 1 1150 1 1 1 0 0 1250 1 1 1 0 1 1350 1 1 1 1 0 14...

Page 21: ...7 67 6 50 25 70 020H XX 52 6 50 0 102 6 60 60 110 46 0 43 3 89 3 50 45 90 009Q XX 29 7 30 26 1 30 015Q XX 45 9 50 40 2 45 B 42 48 None 3 1 3 1 15 15 3 1 3 1 15 15 005H XX 28 1 28 1 30 30 24 8 24 8 25...

Page 22: ...ase MCA MOP MCA MOP Circuit A Circuit B Circuit C Single Circuit Circuit A Circuit B Circuit C Single Circuit Circuit A Circuit B Circuit C Single Circuit Circuit A Circuit B Circuit C Single Circuit...

Page 23: ...seconds delay Stage 3 Heat on after 10 seconds delay Stage 4 Heat on after 15 seconds delay Stage 5 Heat on after 20 seconds delay Stage 6 Heat on after 25 seconds delay Off Heat stages off instantly...

Page 24: ...econd delay Stage 2 Heat on after 5 seconds delay Stage 3 Heat on after 10 seconds delay Stage 4 Heat on after 15 seconds delay Stage 5 Heat on after 20 seconds delay 30 KW Stage 1Heat on instantly Co...

Page 25: ...Typical 2 Stage Heat Pump with 2 Stage Air Handler Y2 Y2 Y2 Y2 OUT W E R Air Conditioner Air Handler Air Conditioner Air Handler Heat Pump Air Handler Heat Pump O R C Y Air Handler Heat Pump NOTE Jum...

Page 26: ...1 BLWDTC BLWDTC_R HEAT COOL EAC L 1 L 2 P2 R C G W Y 3A Fuse HEATER P1 Figure 15 Single Stage Control Board C R G Y2 Y O 1W 2W 1Y L LED 1 HEATER P1 L 2 HUM EAC P2 3A Fuse P3 Figure 16 Two Stage Contro...

Page 27: ...N TEST PORT BLOWER MOTOR RED INPUTS COOL HEAT FAN SPEED OUTPUTS STATUS LIGHTS 2 3 4 5 6 7 8 OFF ON A B Figure 18 Variable Speed Motor Control Board Figure 17 Fixed Speed Motor Control Board 3A Fuse EA...

Page 28: ...e transformateur peut avoir un robinet principal double tension Agencez la position du robinet au type de tension de l installation 4 Si le c blage interne est remplac utilisez seulement un fil de cui...

Page 29: ...sse du moteur du ventilateur peut diff rer de l illustration Consultez les Instructions d installation 2 D branchez toutes les sources d alimentation avant l entretien 3 Le transformateur peut avoir u...

Page 30: ...ons d installation 2 D branchez toutes les sources d alimentation avant l entretien 3 Le transformateur peut avoir un robinet principal double tension Agencez la position du robinet au type de tension...

Page 31: ...31...

Page 32: ...INSTALLERS Itisyourresponsibilitytoknowthisproductbetterthanyourcustomer This includes being able to install the product according to strict safety guidelines and instructing the customer on how to o...

Reviews: