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12

TROUBLESHOOTING

If the air handler fails to operate, check the following:

•  Is the electric turned on?
•  Is the thermostat operating properly?
•  Are the blower compartment door(s) in place?
•  Is the air handler disconnect closed?
•  Has the circuit breaker tripped or the control board fuse 

burned open?

•  Are any manual reset switches open?
•  Is the filter dirty or plugged?
•  Is the red LED on the air handler control board constantly 

ON? If not, use Table 3 to determine fault condition.

RED LED (AN2)

DIAGNOSTIC

OFF

Control Fault (No Power)

Flash

Blower Fault

ON

Normal Operation

Table 3. Air handler Control Board Fault Conditions

CABINET SIZE

FILTER SIZE

B

18 x 20 x 1

C

20 x 20 x 1

Table 2. Filter Sizes

UNIT MAINTENANCE

Proper maintenance is most important to achieve the best 

performance from a air handler. Some of the components 

and their locations are shown in Figure 7 (page 14). If 

any component of the air handler must be replaced, use 

only factory authorized replacement parts specified in the 

Replacement Parts List provided online.

 WARNING:

ELECTRICAL SHOCK, FIRE OR EXPLOSION 
HAZARD

Failure to follow safety warnings exactly could 

result in serious injury or property damage.
Improper servicing could result in dangerous 

operation, serious injury, death or property 

damage.

• Before servicing, disconnect all electrical power 

to air handler.

• When servicing controls, label all wires prior 

to disconnecting. Reconnect wires correctly

.

• Verify proper operation after servicing.

•  These maintenance instructions are primarily intended 

to assist qualified technicians experienced in the proper 
maintenance and operation of this appliance.

•  Always  reinstall  the  doors  on  the  air  handler  after 

servicing or cleaning/changing the filters. Do not operate 
the air handler without all doors and covers in place.

•  Verify that the thermostat is properly installed and is 

not being affected by drafts or heat from lamps or other 
appliances.

•  To achieve the best performance and minimize equipment 

failure, it is recommended that a yearly maintenance 
checkup be performed. At a minimum, this check should 
include the following items:

Air Filter(s): B6VMAI Series Air Handlers are not 

supplied with an air filter when shipped from the factory. 

It is recommended that the filter be cleaned or replaced 

monthly. Newly built or recently renovated homes may 

require more frequent changing until the construction dust 

has minimized. Filter sizes shown in Table 2 are available 

at most local retailers.

 WARNING:

Never operate the air handler without a filter in 

place. Dust and lint in the return air can build 

up on internal components, resulting in loss of 
efficiency, equipment damage, and possible fire.

Filters designed to remove smaller particles such as pollen, 

may require additional maintenance.

Blower Compartment: Dirt and lint can create excessive 

loads on the motor resulting in higher than normal operating 

temperatures and shortened service life. It is recommended 

that the blower compartment be cleaned of dirt or lint 

that may have accumulated in the compartment or on 

the blower and motor as part of the annual inspection.

Blower Fan Wheel: Inspect the blower wheel blades for 

accumulations of dirt and clean if necessary. Inspect 

mounting nut for tightness when done.

Blower Motor & Assembly: Inspect the blower assembly 

and motor mounting brackets for tightness and corrosion. 

Correct deficiencies if necessary. The blower motor 

contains sealed bearings and under normal operating 

conditions, no maintenance is necessary for the life of 

the equipment.

Summary of Contents for B6VMAI

Page 1: ...type of equipment Improper installation service adjustment or maintenance may cause explosion fire electrical shock or other hazardous conditions which may result in personal injury or property damage...

Page 2: ...t SAFETY INFORMATION INSTALLER Please read all instructions before servicing this equipment Pay attention to all safety warnings and any other special notes highlighted in the manual Safety markings a...

Page 3: ...operations The information listed below is for reference purposes only and does not necessarily have jurisdiction over local or state codes Always consult with local authorities before installing any...

Page 4: ...ons Applicable building codes may require additional clearance to equipment Refer to applicable building codes for details Static pressure drop through louvered openings and through return air plenums...

Page 5: ...must be properly insulated to minimize duct losses and prevent condensation Use insulation with an outer vapor barrier Refer to local codes for insulation material requirements Air Filters B6VMAI Ser...

Page 6: ...and floor Upflow Installations All air handlers are factory shipped ready for upflow installation The horizontal drain pan may be removed from the air handler when installing the unit in an upflow con...

Page 7: ...he horizontal drain pan IMPORTANT If the webbing is not removed the condensate will not drain properly and ceiling damage may occur 3 Insert the plug from horizontal drain pan into the open and unused...

Page 8: ...during installation Ifpreciseformingofrefrigerantlinesisrequired acopper tubing bender is recommended Avoid sharp bends and contact of the refrigerant lines with metal surfaces Refrigerant lines shou...

Page 9: ...ng or pvc pipe and adequately trapped Both drain tubes must have a minimum diameter of 3 4 and be trapped separately IMPORTANT Failure to install a trap may resultincondensationoverflowingthedrainpan...

Page 10: ...operation maybeadverselyaffectedbyradiantheatfromfireplaces sunlight or lighting fixtures and convective heat from warm air registers or electrical appliances Refer to the thermostat manufacturer s i...

Page 11: ...SeeiQDrivethermostat user manual Dehumidification The iQ Drive system may provide some dehumidification by lowering the airflow to increase the amount of humidity that is removed from the circulating...

Page 12: ...s on the air handler after servicingorcleaning changingthefilters Donotoperate the air handler without all doors and covers in place Verify that the thermostat is properly installed and is not being a...

Page 13: ...D B 43 5 16 19 11 16 18 1 4 No Tall B 49 5 16 19 11 16 18 1 4 No C 55 15 16 22 7 16 21 Yes 3 4 3 4 3 4 13 1 1 4 1 5 8 1 7 8 1 1 4 3 1 4 2 5 8 11 8 K O Typ 1 3 4 K O Typ 1 7 8 3 5 8 5 5 8 DETAIL D 3 1...

Page 14: ...tor Mount Kit Blower Motor Transformer Capacitor Circuit Breaker 60A Heating Element Assembly Filter Tracks Blower Wheel Blower Housing Control Board Filter Door Upper Door Assembly Lower Door Assembl...

Page 15: ...15 79 1 80 54 1 60 25 0 25 69 0 70 47 4 50 21 6 25 20 104 1 125 54 1 60 50 0 50 90 7 100 47 4 50 43 3 50 25 N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A 30 N A N A N A N A N A N A...

Page 16: ...R W2 W H OD UNIT BLOWER COIL THERMISTOR Figure 10 B6VMAI EXV Control Board R R 410A 1 2 3 4 5 6 7 8 ON OFF R 22 THERM THERM PRESS C Y COMM EXV Figure 11 B6VMAI Interface Control Board LED 1 BLWDTC BLW...

Page 17: ...TOR R4 SW Y EXV R C ID BLWR R DX DX GND R C R C W2 W H Y DX DX GND THERMISTOR EXV 6 WIRE CABLE SUCTION TEMP SENSOR CABLE N O I T C U S E R U S S E R P R O S N E S HARNESS THRU CORE RING THRU CORE RING...

Page 18: ...18...

Page 19: ...19...

Page 20: ...oteshighlightedinthemanual Improper installation of the air handler or failure to follow safety warnings could result in serious injury death or property damage Theseinstructionsareprimarilyintendedto...

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