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10

Start UP & adJUStMentS

Pre-Start checklist

The following check list should be observed prior to 

starting the unit.

 Verify the unit is level and allows proper condensate 

drainage.

 Verify the outdoor coil and top of the unit are free from 

obstructions and debris, and all equipment access/

control panels are in place. Unit must be installed with 
the proper clearances shown in 

Figure 1 (page 4)

.

  Verify that the duct work is sealed to prevent air leakage.

 Verify that the line voltage power leads are securely 

connected and the unit is properly grounded. Check 

the condenser fan to make sure it turns freely.

  Verify the thermostat is wired correctly and installed 

in a proper location. Make sure the low voltage wires 

are securely connected to the correct leads on the low 

voltage terminal strip.

 Verify that the power supply branch circuit overcurrent 

protection is sized properly.

  To achieve rated capacity and efficiency the compressor 

must be exposed to refrigerant for at least 24 hours prior 

to running. After unit startup, the compressor must run 

for a minimum of 12 hours.

Start-Up Procedure

1. Set the system mode to OFF and the temperature mode 

to its highest setting.

2. Turn power on at the disconnect switch.

3. Set the system mode to ON or COOL.

4. Set the temperature mode below room temperature. 

Verify that the indoor blower, outdoor fan, and 

compressor energize and the cooling function starts.

5. Verify the discharge air grilles are adjusted and the 

system air is balanced.

6. Verify the duct work has no air leaks.

7. Verify the condensate drain is installed correctly and 

functions properly.

8. Set the temperature mode above room temperature. 

The unit should stop.

9. Instruct the homeowner on unit and thermostat operation 

and filter servicing.

System Cooling

Set the thermostat’s system mode to COOL and the fan 

mode to AUTO. Lower the thermostat temperature selector 

below the existing room temperature. Allow the cooling 

system to operate for several minutes and check for the 

discharge of cool air at the supply registers.

System Heating

(Available only when Electric heat is supplied) Set the 

thermostat’s system mode to HEAT and the fan mode to 

either AUTO (intermittent air) or to ON (continuous air). 

Raise the thermostat’s temperature selector above the 

existing room temperature and check the following:
1. The compressor and outdoor fan should not run.

2. The blower will run according to the thermostat’s fan 

mode setting.

charging the Unit in ac Mode

(with Outdoor Temperatures Above 55° F)

 caUtion:

this air conditioner contains liquid and gaseous 

refrigerant under pressure. adjustment of 

refrigerant charge should only be attempted 

by qualified, trained personnel thoroughly 

familiar with the equipment and safe responsible 

refrigerant handling procedures. Under no 

circumstances should the homeowner attempt 

to install and/or service this equipment. Failure 

to comply with this warning could result in 

equipment damage, personal injury, or death.

note:

 The refrigerant charge can be checked and 

adjusted through the service ports provided external to 

the unit. Use only gage line sets which have a “Schrader” 

depression device present to actuate the valve.

1.  With the system operating at steady-state, measure the 

liquid refrigerant pressure in psig at the service valve.

2. Measure the liquid refrigerant temperature (° F) at the 

service valve.

3. For the temperature measured, determine the required 

liquid refrigerant pressure from 

Table 3, (page 13)

.

•  If the pressure measured in step 1 is greater than the 

required liquid refrigerant pressure determined in step 

3, then there is too much charge in the system. Remove 

refrigerant and repeat steps 1 through 3 until the system 

is correctly charged.

•  If  the  pressure  measured  in  step  1  is  less  than  the 

required liquid refrigerant pressure determined in step 

3, then there is too little charge in the system. Add 

refrigerant and repeat steps 1 through 3 until the system 

is correctly charged.

Safety switches

The high-pressure switch is factory-installed and located 

in the liquid line internal to the unit. The switch is designed 

to protect the system when very high pressures occur 

during abnormal conditions. Under normal conditions, 

the switch is closed. If the liquid pressure rises above 

650 psig, the switch will open and de-energize the unit. 

The switch will close again when the liquid pressure 

decreases to 460 psig.

Summary of Contents for GP7RD Series

Page 1: ...ell Pay attention to all safety warnings and any other special notes highlighted in the manual Improper installation of the furnace or failure to follow safety warnings could result in serious injury death or property damage Theseinstructionsareprimarilyintendedtoassistqualifiedindividualsexperiencedintheproper installation of this appliance Some local codes require licensed installation service p...

Page 2: ...nsate Drainage 7 Electrical Connections 7 Pre Electrical Checklist 7 Line Voltage 7 Grounding 8 Overcurrent Protection 8 Unbalanced 3 Phase Supply Voltage 8 Thermostat Low Voltage Connections 9 Cooling Only Thermostat 9 Heat Cool Thermostat 9 Reverse Rotation Verification 9 Blower Speed ECM Motor 9 START UP ADJUSTMENTS 10 Pre Start Checklist 10 Start Up Procedure 10 System Cooling 10 System Heatin...

Page 3: ...efrigerant will damage the unit WARNING The information listed below must be followed during the installation service and operation of this unit Unqualified individuals should not attempt to interpret these instructions or install this equipment If you do not posses mechanical skillsortools callyourlocaldealerforassistance Failure to follow safety recommendations could result in possible damage to...

Page 4: ...ts If practical place the air conditioner and its ducts in an area where they will be shaded from the afternoon sun when the heat load is greatest The length of the supply and return ducts should be kept to a minimum with no sharp radius bends Overhead obstructions poorly ventilated areas and areas subject to accumulation of debris should be avoided The hot condenser air must be discharged up and ...

Page 5: ...ly Duct 1 Position the supply duct collar so the edge of the unit opening fits between the flange and the bead 2 Overlap the collar ends keeping the small screw holes underneath 3 Aligntheholesinthecrimpedareaandinstallonescrew NOTE It may be necessary to loosen the four screws that hold the transition duct in order to install the supply fitting Re tighten when installation is complete 4 Tap colla...

Page 6: ... to cut a hole for the collar on the return air box or for the insulated duct 3 Set the box into the opening and fasten with screws or nails 4 Install the filter and return air grille in the air box Connecting the Return Supply Air Flexible Ducts Flexible ducts can be connected to the corresponding fittings with the clamps provided with the ducts See Figure 9 page 11 NOTE To prevent a loss in cool...

Page 7: ...f the National Electric Code ANSI NFPA 70 For Canadian installations the electrical connections and grounding shall comply with the current Canadian Electrical Code CSA C22 1 and or local codes Pre Electrical Checklist Verify that the voltage frequency and phase of the supplysourcematchthespecificationsontheunitrating plate Verify that the service provided by the utility is sufficient tohandlethea...

Page 8: ... company if your voltage imbalance is more than 2 Highest Value COPPER WIRE SIZE AWG 1 Voltage Drop Supply Wire Length Feet Supply Circuit Ampacity 200 150 100 50 6 8 10 14 15 4 6 8 12 20 4 6 8 10 25 4 4 6 10 30 3 4 6 8 35 3 4 6 8 40 2 3 4 6 45 2 3 4 6 50 2 3 4 6 55 1 2 3 4 60 Wire Size based on N E C for 60 type copper conductors Table 1 Copper Wire Size on the unit data label Any other wiring me...

Page 9: ...ghest efficiency the use of a 2 stage Heating Cooling thermostat is recommended The heat cool thermostatpreventssimultaneousoperationoftheheating and cooling units and is equipped with an ON AUTO fan mode that allows the home owner to operate the indoor blower when only air circulation is desired Connect the red yellow green and brown orange low voltage wires to the R or RC Y G W or W2 if applicab...

Page 10: ... the thermostat s system mode to HEAT and the fan mode to either AUTO intermittent air or to ON continuous air Raise the thermostat s temperature selector above the existing room temperature and check the following 1 The compressor and outdoor fan should not run 2 The blower will run according to the thermostat s fan mode setting Charging the Unit in AC Mode with Outdoor Temperatures Above 55 F CA...

Page 11: ...tage Supply Control Access Panel Blower Access Panel 34 2 17 86 15 36 10 10 3 4 NPT Drain Connection 1 12 13 1 38 3 2 3 2 5 3 9 15 9 17 50 14 diameter Return Duct Opening 12 diameter Supply Duct Opening 3 5 5 1 3 15 35 2 48 Back Duct View Side View Figure 9 Physical Data Unit Dimensions ...

Page 12: ...Y GND T1 L3 L2 L1 T2 T3 T3 T1 T2 BLACK 1 Couper le courant avant de faire letretien 2 Employez uniquement des conducteurs en cuivre 3 Ne convient pas aux installations de plus de 150 V a la terre FIELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE WIRING DIAGRAM Packaged Air Conditioner Three Phase NOTES 1 Disconnect all power before servicing 2 For supply connections use copper conductors only 3 For rep...

Page 13: ...rmancefromtheairconditioner Theabilitytoproperly perform maintenance on this equipment requires certain mechanical skills and tools If you do not possess these skills contact your dealer for maintenance Consult your localdealerabouttheavailabilityofmaintenancecontracts Routine maintenance should include the following Inspect and clean or replace air filters at the beginning of each heating and coo...

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Page 16: ...____________ STATE_________________ Has the owner s information been reviewed with the customer YES NO Has the Literature Package been left with the unit YES NO ELECTRICAL SYSTEM Electrical connections tight YES NO Line voltage polarity correct YES NO Has the thermostat been calibrated YES NO Is the thermostat level YES NO Is the heat anticipator setting correct If Applicable YES NO Rated Voltage ...

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