North Star 282795, Owner'S Manual

Page 1: ...al spray release ALWAYS keep a fire extinguisher rated ABC nearby Improper use of the sprayer or handling of chemicals could result in serious injury or illness to the operator or nearby persons animals or could cause damage to the environment This sprayer is recommended for use in spraying non flammable liquids such as pesticides water for plants trees or dust control ice control chemicals that d...

Page 2: ...2 Hazard Signal Word Definitions ...

Page 3: ...ine Components 19 Operation Important Safety Information 20 WARNING 22 Operation Important Safety Information 23 Operation Preparing the Sprayer for Each Use 24 Operation Using the Sprayer 26 Storage 32 Troubleshooting 33 Exploded View Parts List 282795 Rev E 2 35 Pump Exploded View 37 Limited Warranty 38 ...

Page 4: ...n to spraying pesticides this sprayer may be used to spray other non flammable liquids Example uses include watering plants trees or spraying water for dust control applying ice control chemicals that do not contain calcium chloride sodium chloride magnesium chloride or applying water based non flammable sealant or stain to outdoor wood surfaces Pump will be damaged and warranty voided if applying...

Page 5: ...ective gear such as facemask or apron as recommended on the chemical label EXERCISE EXTRA CAUTION around children and pets Pesticides are especially toxic to them Keep sprayer and spray materials away from them at all times DO NOT MIX OR POUR chemicals in an enclosed unventilated area DO NOT USE flammable or corrosive chemicals in the sprayer FLUSH the sprayer before switching chemicals in order t...

Page 6: ... stop o Avoid any sudden steering maneuvers starts or stops that could create sway SLOW DOWN AND EXERCISE EXTRA CAUTION ON SLOPED OR UNEVEN TERRAIN Pick the most level route possible Drive up and down slopes when necessary rather than across Use a vehicle equipped with a roll over protection system ROPS if you will be working on non level terrain BE AWARE of the added length of the sprayer and tha...

Page 7: ... 222 1222 Have the chemical label available for reference Chemical spills Chemical spills must be quickly contained and properly cleaned up Refer to the chemical label for any specific clean up instructions General procedures include 1 Controlling the spill by stopping the source of the spill 2 Containing the spill so that it does not spread and get into water sources 3 Cleaning up the spill immed...

Page 8: ...SE CAUTION in vehicle handling Vehicle will be less stable and handle very differently with filled sprayer attached DO NOT TURN ON POWER to sprayer until ready to spray in order to avoid unintentional spray release Improper use of the sprayer or handling of chemicals could result in serious injury or illness to the operator or nearby persons animals or could cause damage to the environment Always ...

Page 9: ... are shipped inside the tank If you have missing or damaged components please contact NorthStar Product Support at 1 800 270 0810 Note Items below are found in the manual bag Hose Clip Qty 1 777110 Hose Clamp Qty 4 777119 Small Gun Clip Qty 1 793093 Large Gun Clip Qty 1 777358 5 16 x 1 2 Bolt Qty 1 82014 10 Screw Qty 2 791504 Hook and Loop Set Qty 1 35363 Drain Cap Washer Qty 1 37680 5232 ...

Page 10: ...ining clip from Outlet port of pump and insert regulator assembly into Outlet port of pump Insert steel retaining clip to secure regulator assembly NOTE To insert quick connect fittings lubricate O ring with water and twist fitting while inserting into pump port Tools Needed N A Steel Retaining Clip Pump Outlet Port ...

Page 11: ...11 Assembly Drain Cap Qty 1 37680 Step 2 Drain Plug Installation Thread drain cap onto tank until hand tight Tools Needed N A Components Needed from Owner s Manual Bag Drain Cap ...

Page 12: ...un clips to side of sprayer tank Secure with 10 x 1 4 screws Tools Needed Phillips head screw driver Components Needed from Owner s Manual Bag Screw Small Gun Clip Qty 1 793093 Large Gun Clip Qty 1 777358 10 Screw Qty 2 791504 Small Gun Clip Screw Large Gun Clip ...

Page 13: ...ps on hose Push the hose onto the hose barb attached to the regulator Slide the hose clamps over the hose barb Tighten the hose clamps Tools Needed Flat head screw driver Fasteners Needed from Owner s Manual Bag Hose Hose Barb Elbow Hose Clamps Hose Clamp Qty 2 777119 ...

Page 14: ...ssembly Route gun hose though hose guide Attach hose guide to tank with 5 16 x 1 2 bolt Tools Needed 1 2 wrench Fasteners Needed from Owner s Manual Bag Bolt Hose Guide Threaded Tank Insert Hose Clip Qty 1 784561 5 16 x 1 2 Bolt Qty 1 82014 ...

Page 15: ...amps on hose Push the hose onto the hose barb on the end of the spray gun Slide the hose clamps over the hose barb Tighten the hose clamps Tools Needed Flat head screw driver Fasteners Needed from Owner s Manual Bag Gun Hose Clamps Hose Hose Clamp Qty 2 777119 ...

Page 16: ...vehicle battery will be inaccessible after the sprayer is attached you will need to proceed to Step 8 Connect remote switch to ATV battery prior to performing this step Secure the sprayer tank to ATV rack with the provided tank straps Tools Needed N A Tank Straps ...

Page 17: ...ing the following procedure a Ensure remote switch in the OFF position b Disconnect the vehicle battery ground wire b Connect the remote switch s red battery clamp to the positive terminal of the battery c Connect the remote switch s black battery clamp to the negative terminal of the battery d Reconnect the vehicle battery ground wire WARNING Always connect in this sequence to avoid possible shoc...

Page 18: ...ayer is improperly assembled or the design of the sprayer is modified Follow the steps below to ensure the sprayer is properly assembled Never modify the sprayer design 1 Check assembly Check assembly to assure the sprayer is properly assembled and in safe working condition a Check that the gun clip screws are tight hose clamps are secure and screws are tight b While it is unlikely that factory as...

Page 19: ...al is dispensed but does not allow chemical to escape the tank 8 Sprayer Pump The sprayer pump makes the chemical flow to the spray gun and the nozzle 9 Pressure Gauge The pressure gauge is an indicator of the pressure in the system 10 Pressure Adjustment Knob Turn the pressure adjustment knob until the sprayer is running at the desired pressure 11 Suction Tube The suction tube is the inlet line f...

Page 20: ...s to avoid inhaling or coming into contact with the chemical Personal protective equipment ALWAYS wear protective clothing eye protection and chemical resistant gloves when filling using and cleaning the sprayer Wear additional protective gear such as facemask or apron as recommended on the chemical label Children pets Pesticides can be especially toxic to children and animals ALWAYS exercise extr...

Page 21: ...cide Apply at a rate recommended by chemical manufacturer Excess pesticide can be dangerous to humans damage desirable plants and contaminate soil and water sources Never point gun NEVER point the spray gun at people or animals Children pets ALWAYS exercise extra caution when spraying near areas accessible to children and pets Eating smoking DO NOT eat drink smoke rub your eyes or touch any part o...

Page 22: ... Ride transport NEVER ride or transport cargo on the sprayer Chemical accident procedures WARNING Before you fill the sprayer review the following information with regard to handling accidents Chemical spills sprayer leaks personal contamination and poisoning are accident situations which you may encounter All require an immediate response See instructions below Sprayer leak In the event that the ...

Page 23: ...specific clean up instructions with regard to the chemical spilled General procedures include 1 Control the spill by stopping the source of the spill If the source of the spill is a container leak place the leaking container in a larger watertight container Keep unprotected people away from the spill site 2 Contain the spill so that it does not spread and get into water sources Use a shovel or oth...

Page 24: ...ction strainer Clean the suction strainer of any chemical residue It is important to clean the suction strainer before each use to ensure it is not clogged and to prevent residual chemical from contaminating sprayer contents IMPORTANT The strainer must be accessed by reaching into the tank so the tank must be empty to avoid immersing your hand in chemicals a Open fill cap on top of tank b USING RU...

Page 25: ...s are greater than 4 MPH or if there are bystanders in the intended spray area 1 Assess wind speed Assess weather conditions to ensure that it is not too windy to spray DO NOT SPRAY if wind speeds are greater than 4 MPH Visible indication of wind speed If leaves are in constant motion or there is any branch movement DO NOT spray because the wind is too strong 2 Clear work area Clear the work area ...

Page 26: ...ea Choose a safe pesticide mixing and loading area Choose an outdoor well ventilated area away from unprotected people animals food and other items that might become contaminated 3 Wear personal protective equipment Wear personal protective equipment as directed on the chemical label Note that additional equipment may be specified for mixing and loading activities 4 Turn off sprayer and vehicle Tu...

Page 27: ...odel 282795 Note Only purchase and mix as much chemical as you need for the planned application in order to minimize chemical over application and the need for storing unused chemicals c Add chemical to the tank through the fill cap If the chemical is not pre mixed add water and pesticide concentrate in the order prescribed on the label 9 Ensure chemical mixed Ensure chemical is thoroughly mixed i...

Page 28: ...tive equipment if you will be spraying overhead or fogging You will be exposed to much more pesticide fallout in these applications Wear chemical resistant head and neck protection full facemask or half facemask with sealed goggles and consider using a dust mist respirator 3 Turn on power Turn on the power to the sprayer 1 Turn the remote switch to the ON position Note The pump will start automati...

Page 29: ...G or DF 6 Operate spray gun as needed for application Proper Operation of the spray gun Cone and Stream spray pattern instructions 1 Squeeze the trigger to begin spraying 2 With choke pulled back rotate spray pattern selector knob to change between cone and stream Fog and Stream spray pattern instructions 1 Squeeze the trigger to begin spraying 2 With the choke pushed forward rotate the spray patt...

Page 30: ...gged or inoperative during use discontinue use immediately DO NOT attempt to service while chemicals are in the sprayer and power is connected Return to service area to review instructions for troubleshooting before attempting to service 12 Pump Overheating This pump is equipped with a thermal protector This feature helps to protect the pump from overheating and causing damage If the pump shell re...

Page 31: ...ore or dispose of unused chemical a If the unused pesticide is to be stored for future use Store all unused pesticide in its original or a suitably marked container in a secure location out of the reach of children animals b If remaining pesticide is to be disposed Properly dispose of the remaining chemical and its container per the chemical manufacturer s recommendation and according to local haz...

Page 32: ...ifreeze into the tank Note RV antifreeze is non toxic and biodegradable and generally safer for the environment than automotive antifreeze 2 Spray briefly Turn on the pump motor and squeeze the gun trigger briefly until fluid sprays Store gun in lance clips Removing from storage 1 Drain Drain the antifreeze left in the tank through the tank drain hole into a suitable container 2 Flush with water F...

Page 33: ...ith water as directed in the section Operation Step Four In order to avoid accidental exposure to chemicals never attempt to unclog the intake tube or suction strainer or service the spray gun nozzle until the tank has been emptied and the sprayer flushed with water 4 Disconnect power relieve pressure Disconnect power to the sprayer and be sure all system pressure is relieved by squeezing the gun ...

Page 34: ...PVC EPDM Pump Polypropylene Viton Santoprene Stainless Steel Valves Polypropylene Polyacetal Viton Nylon Gun and Nozzle Nylon Polyacetal Aluminum Before using any chemical check to ensure the chemical is compatible with all materials in the system Note The sprayer is not compatible with bleach or chlorine products Also pumping any petroleum based fluid gasoline diesel kerosene oil will severely da...

Page 35: ...35 Exploded View Parts List 282795 Rev E 2 ...

Page 36: ...ire Harness w Switch Assembly 1 17 793289 NorthStar Pump 1 18 787213 HB Elbow QC Fitting 1 19 792649 1 2 Hose 1 20 779389 16 Gallon Suction Tube 1 21 791998 Grommet 1 22 35203 Suction Strainer 1 23 792701 Sprayer Cap 1 24 779319 North Star Decal 1 25 793296 16 Gallon Tank Assembly 1 26 5262 Tie Down Straps 2 27 777499 Sprayer Warning Label 1 28 793093 Small Gun Clip 1 29 791504 10 24 x Philips Hea...

Page 37: ...ers Call NorthStar Product Support 1 800 270 0810 Ref Part Description Qty 1 792954 Valve Assembly 4 Valves 1 2 801642 Relay 1 3 792956 Motor Assembly 1 4 789194 Base Plate Assembly 1 5 793313 Pressure Switch Assembly 1 6 792955 Pump Head Assembly 1 7 792140 QC Clip 4 ...

Page 38: ...allation or operations will void warranty Determining whether a part is to be replaced or repaired is the sole decision of NorthStar NorthStar will not provide for replacement of complete products due to defective parts Any costs incurred due to replacement or repair of items outside of a NorthStar approved facility is the responsibility of the buyer and not covered under warranty Transportation c...

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Page 40: ...40 Northern Tool Equipment Co Inc Burnsville MN 55306 NorthernTool com Made in China ...