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GENERAL SAFETY RULES 

WARNING:

 Read and understand all instructions.

 Failure to follow all instructions listed 

below may result in electric shock, fire and/or serious injury.   
 

WARNING:

  The  warnings,  cautions,  and  instructions  discussed  in  this  instruction 

manual  cannot  cover  all  possible  conditions  or  situations  that  could  occur.  It  must  be 
understood  by  the  operator  that  common  sense  and  caution  are  factors  which  cannot  be 
built into this product, but must be supplied by the operator. 

WARNING: 

DO NOT ATTEMPT TO INSTALL WIRING WHEN THE BATTERY IS 

CONNECTED! 

Automotive and power sports batteries contain flammable and explosive gases. 

Wear eye protection during installation and remove all metal jewelry. Do not lean over battery while 
making connections.

 

 

SAVE THESE INSTRUCTIONS 

WINCH USE & SAFETY

 

WARNING: 

MOVING PARTS ENTANGLEMENT HAZARD. 

Failure to observe these 

instructions could lead to severe injury or death.

 

Always 

keep hands clear of wire rope, hook loop, hook and fairlead opening during installation, 

operation, and when spooling in or out. 

Always 

use extreme caution when handling hook and wire rope during spooling operations. 

Always

 wear heavy leather gloves when handling a wire rope, and never let wire rope slip 

through your hands. 

Summary of Contents for 141456

Page 1: ...C H 1 2 0 0 0 L B S OWNER S MANUAL WARNING Read carefully and understand all INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious...

Page 2: ...s including vehicle rescue TECHNICAL SPECIFICATIONS Description Specifications Rated Line Pull 12 000 lbs 5440kgs single line Motor 5 5 HP 12V Series Wound Control Remote Swich 12ft 3 7m lead Gear Tra...

Page 3: ...STALL WIRING WHEN THE BATTERY IS CONNECTED Automotive and power sports batteries contain flammable and explosive gases Wear eye protection during installation and remove all metal jewelry Do not lean...

Page 4: ...cables 1 Across any sharp edges 2 Through or near moving parts 3 Near parts that become hot Always insulate and protect all exposed wiring and electrical terminals Always install terminal boots as dir...

Page 5: ...g light penetrating oil Inspect for broken strands and replace if necessary If the cable becomes worn or damaged it must be replaced PREPARING THE CABLE FOR INSTALLATION Unwind the new cable by rollin...

Page 6: ...keep battery charged Pay close attention to proper electrical cable connection as follows refer to Diagram 1 1 Short Red cable B connects to the red terminal B of the motor 2 Short black cable with ye...

Page 7: ...e the winch to relieve the load and move your anchor point further to the center of the vehicle After the job is done you can un spool and rewind for a neat lay of the cable 2 Store the remote control...

Page 8: ...o not use the winch if cable is frayed Do not move the vehicle to pull a load Do not replace the cable with a cable of lesser strength The life of cable is directly related to the use and care it rece...

Page 9: ...or to operating the winch ensure the vehicle is secured by applying the parking brake or chocking the wheels 2 Pull out the winch cable to the desired length and connect to an anchor point The winch c...

Page 10: ...yed kinked or damaged 9 Never allow anyone to stand near the cable or in line with the cable behind the winch while it is under power If the cable should slip or break it can suddenly whip back toward...

Page 11: ...rol will work remotely There is no need to remove the battery when using the cable since the attached cable overrides the remote function MAINTENANCE It is highly recommended that the winch be used at...

Page 12: ...Page of 15 12 DIAGRAM PARTS LIST...

Page 13: ...Ass y 1 35 7329200 3 8 Stainless Clutch Spring 1 12 7329200 4 1 Coupling Joint 1 36 7329200 3 5 Clutch Washer 1 13 7329200 1 2 A Rotor 12V 1 37 7329200 3 6 Stainless Clutch Handle Washer Cover 1 14 GB...

Page 14: ...Page of 15 14...

Page 15: ...t 2 15 GB T6174 M8 OEM box plate 1 16 GB T 862 1 6 M6 washer 3 17 GB 70 2 M6x10 M6x10 bolt 3 18 732510A 12V ISM Integrated solenoid module 1 19 7329103 1 4 Thin black cable 1 20 GB41 T M4 M4 nut 4 21...

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