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Always

 stand clear of wire rope and load during operation, and keep bystanders away as well. 

Do not try to guide the cable 

Always

 be certain the anchor you select will withstand the load, and the strap or chain will not 

slip. 

Never 

use as an overhead hoist, or to suspend a load. 

Never 

use to lift or move persons. 

Never 

exceed the winch or wire rope rated capacity. 

Never 

apply load to hook tip or latch. Apply load to only the center of the hook. 

Never

 use a hook whose throat opening has increase, or whose tip is bent or twisted. 

Never

 touch wire rope or hook while in tension or under load. 

Never

 hook wire rope back onto itself. 

ASSEMBLY OF WINCH 

  WARNING:

 Before installing this winch, disconnect the vehicle ground and positive 

leads from the battery. 
 

  WARNING: 

CHEMICAL AND FIRE HAZARD. Failure to observe these instructions 

could lead to severe injury or death.

 

Always 

remove jewelry and wear eye protection. 

Never 

lean over battery while making connections. 

Always 

verify area is clear of fuel lines, fuel tank, brake lines, electrical wires, etc when drilling. 

Never 

route electrical cables: 

1. 

Across any sharp edges. 

2. 

Through or near moving parts. 

3. 

Near parts that become hot. 

Always 

insulate and protect all exposed wiring and electrical terminals. 

Always 

install terminal boots as directed.

 

Always 

choose a mounting location that is sufficiently strong to withstand the maximum pulling 

capacity of the winch.

 

 

NOTE:

 The wire cable has been installed on your winch under minimal load at the factory. The 

wire rope must be re-spooled onto the drum under load so that the outer layers will not draw down 
into the inner layers, damaging the wire rope. 

 
Step (1) 

Install mounting kit or prepare a flat, secure mounting location for the winch. Carefully follow the 
instructions included with the mounting kit. 

NOTE: 

If  you  manufacture  your  own  mounting  plate  it  should  have  at  least  1/4in.  thickness. 

Fasteners should be steel high-tensile grade 5 or better. A poorly designed mount may void warranty.

 

If you choose not to use a mounting kit, you will need to drill holes in the structural support of your 
vehicle. Be certain that your structural support will stand up to the rated pulling forces of this winch. 

Step (2) 

Position the winch over the holes in the mounting kit or structural support. 

Step (3) 

Secure winch to mounting kit or structural support using bolts, washers and nuts supplied. 

Summary of Contents for 141456

Page 1: ...C H 1 2 0 0 0 L B S OWNER S MANUAL WARNING Read carefully and understand all INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious...

Page 2: ...s including vehicle rescue TECHNICAL SPECIFICATIONS Description Specifications Rated Line Pull 12 000 lbs 5440kgs single line Motor 5 5 HP 12V Series Wound Control Remote Swich 12ft 3 7m lead Gear Tra...

Page 3: ...STALL WIRING WHEN THE BATTERY IS CONNECTED Automotive and power sports batteries contain flammable and explosive gases Wear eye protection during installation and remove all metal jewelry Do not lean...

Page 4: ...cables 1 Across any sharp edges 2 Through or near moving parts 3 Near parts that become hot Always insulate and protect all exposed wiring and electrical terminals Always install terminal boots as dir...

Page 5: ...g light penetrating oil Inspect for broken strands and replace if necessary If the cable becomes worn or damaged it must be replaced PREPARING THE CABLE FOR INSTALLATION Unwind the new cable by rollin...

Page 6: ...keep battery charged Pay close attention to proper electrical cable connection as follows refer to Diagram 1 1 Short Red cable B connects to the red terminal B of the motor 2 Short black cable with ye...

Page 7: ...e the winch to relieve the load and move your anchor point further to the center of the vehicle After the job is done you can un spool and rewind for a neat lay of the cable 2 Store the remote control...

Page 8: ...o not use the winch if cable is frayed Do not move the vehicle to pull a load Do not replace the cable with a cable of lesser strength The life of cable is directly related to the use and care it rece...

Page 9: ...or to operating the winch ensure the vehicle is secured by applying the parking brake or chocking the wheels 2 Pull out the winch cable to the desired length and connect to an anchor point The winch c...

Page 10: ...yed kinked or damaged 9 Never allow anyone to stand near the cable or in line with the cable behind the winch while it is under power If the cable should slip or break it can suddenly whip back toward...

Page 11: ...rol will work remotely There is no need to remove the battery when using the cable since the attached cable overrides the remote function MAINTENANCE It is highly recommended that the winch be used at...

Page 12: ...Page of 15 12 DIAGRAM PARTS LIST...

Page 13: ...Ass y 1 35 7329200 3 8 Stainless Clutch Spring 1 12 7329200 4 1 Coupling Joint 1 36 7329200 3 5 Clutch Washer 1 13 7329200 1 2 A Rotor 12V 1 37 7329200 3 6 Stainless Clutch Handle Washer Cover 1 14 GB...

Page 14: ...Page of 15 14...

Page 15: ...t 2 15 GB T6174 M8 OEM box plate 1 16 GB T 862 1 6 M6 washer 3 17 GB 70 2 M6x10 M6x10 bolt 3 18 732510A 12V ISM Integrated solenoid module 1 19 7329103 1 4 Thin black cable 1 20 GB41 T M4 M4 nut 4 21...

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