background image

Page    of 15 

5

 

NOTE:

 In order to gain access to the hardware directly underneath the cable drum it may be 

necessary to unspool the cable from the winch drum. 

 

LUBRICATION 

All moving parts in the winch are permanently lubricated with high-temperature lithium grease at the 
time of assembly. Under normal conditions factory lubrication will suffice. Lubricate cable periodically 
using light penetrating oil. Inspect for broken strands and replace if necessary. If the cable becomes 
worn or damaged, it must be replaced. 
 

PREPARING THE CABLE FOR INSTALLATION 

Unwind  the  new  cable  by  rolling  it  along  the  ground  to  prevent  kinking.  Remove  old  cable  and 
observe the manner in which it is attached to the drum flange. 
 

MOUNTING THE CONTROL BOX 

The control box can be mounted in various ways depending on the application. What follows are the 
manufacturer’s  recommendations,  which  shows  the  steps  to  attach  the  control  box  to  the  winch 
motor base. 

 

 

WINCH WIRING INSTALLATION 

Summary of Contents for 141456

Page 1: ...C H 1 2 0 0 0 L B S OWNER S MANUAL WARNING Read carefully and understand all INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious...

Page 2: ...s including vehicle rescue TECHNICAL SPECIFICATIONS Description Specifications Rated Line Pull 12 000 lbs 5440kgs single line Motor 5 5 HP 12V Series Wound Control Remote Swich 12ft 3 7m lead Gear Tra...

Page 3: ...STALL WIRING WHEN THE BATTERY IS CONNECTED Automotive and power sports batteries contain flammable and explosive gases Wear eye protection during installation and remove all metal jewelry Do not lean...

Page 4: ...cables 1 Across any sharp edges 2 Through or near moving parts 3 Near parts that become hot Always insulate and protect all exposed wiring and electrical terminals Always install terminal boots as dir...

Page 5: ...g light penetrating oil Inspect for broken strands and replace if necessary If the cable becomes worn or damaged it must be replaced PREPARING THE CABLE FOR INSTALLATION Unwind the new cable by rollin...

Page 6: ...keep battery charged Pay close attention to proper electrical cable connection as follows refer to Diagram 1 1 Short Red cable B connects to the red terminal B of the motor 2 Short black cable with ye...

Page 7: ...e the winch to relieve the load and move your anchor point further to the center of the vehicle After the job is done you can un spool and rewind for a neat lay of the cable 2 Store the remote control...

Page 8: ...o not use the winch if cable is frayed Do not move the vehicle to pull a load Do not replace the cable with a cable of lesser strength The life of cable is directly related to the use and care it rece...

Page 9: ...or to operating the winch ensure the vehicle is secured by applying the parking brake or chocking the wheels 2 Pull out the winch cable to the desired length and connect to an anchor point The winch c...

Page 10: ...yed kinked or damaged 9 Never allow anyone to stand near the cable or in line with the cable behind the winch while it is under power If the cable should slip or break it can suddenly whip back toward...

Page 11: ...rol will work remotely There is no need to remove the battery when using the cable since the attached cable overrides the remote function MAINTENANCE It is highly recommended that the winch be used at...

Page 12: ...Page of 15 12 DIAGRAM PARTS LIST...

Page 13: ...Ass y 1 35 7329200 3 8 Stainless Clutch Spring 1 12 7329200 4 1 Coupling Joint 1 36 7329200 3 5 Clutch Washer 1 13 7329200 1 2 A Rotor 12V 1 37 7329200 3 6 Stainless Clutch Handle Washer Cover 1 14 GB...

Page 14: ...Page of 15 14...

Page 15: ...t 2 15 GB T6174 M8 OEM box plate 1 16 GB T 862 1 6 M6 washer 3 17 GB 70 2 M6x10 M6x10 bolt 3 18 732510A 12V ISM Integrated solenoid module 1 19 7329103 1 4 Thin black cable 1 20 GB41 T M4 M4 nut 4 21...

Reviews: