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Diagram2: Principle of power works

 

 

NOTE: 

1.  Your battery must be kept in good condition. 
2.  Be  sure  battery  cables  are  not  drawn  across  any  surfaces,  which  could  possibly  damage 

them. 

3.  Corrosion on electrical connections will reduce performance or may cause a short. 
4.  Clean all connections especially in remote control switch and receptacle. 
5.  Use a silicone sealer to protect from corrosion in marine environments. 
6.  Index the heads of the plate studs into the keyhole slots on the back of the winch. 
7.  Attach the winch/adaptor plate assembly to your trailer hitch by inserting the trailer hitch ball 

through the receiver in the adaptor plate. 

 

OPERATING YOUR WINCH 

Read the following carefully before attempting to operate your winch and keep the instructions for 
future reference. 
 

1.  The uneven spooling of cable while pulling a load is not a problem unless there is a cable 

pile up on one end of the drum. If this happens, reverse the winch to relieve the load and 
move  your  anchor  point  further  to  the  center  of  the  vehicle.  After  the  job  is  done  you  can 
un-spool and rewind for a neat lay of the cable. 

2.  Store the remote control switch inside your vehicle where it will not become damaged and 

inspect before you plug it in. 

3.  When ready to begin spooling in, plug in remote control switch with clutch disengaged. Do 

not engage clutch with motor running. 

4.  Never connect the hook back to the cable; this causes cable damage. Always use a sling or 

chain of suitable strength. 

5.  Observe your winch while in operation, if possible while standing at a safe distance. Stop the 

winching  process  every  3  feet  or  so  to  assure  the  cable  is  not  piling  up  in  one  corner. 
Jamming the cable can break your winch. 

6.  Do not attach tow hooks to the winch mounting apparatus. They must be attached to vehicle 

frame. 

7.  The use of a snatch block will aid recovery operations by providing a doubling of the winch 

capacity and a halving of the winching speed, and the means to maintain a direct line pull to 
the  center  of  the  rollers.  When  double  loading  during  stationary  winching,  the  winch  hook 

Summary of Contents for 141456

Page 1: ...C H 1 2 0 0 0 L B S OWNER S MANUAL WARNING Read carefully and understand all INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious...

Page 2: ...s including vehicle rescue TECHNICAL SPECIFICATIONS Description Specifications Rated Line Pull 12 000 lbs 5440kgs single line Motor 5 5 HP 12V Series Wound Control Remote Swich 12ft 3 7m lead Gear Tra...

Page 3: ...STALL WIRING WHEN THE BATTERY IS CONNECTED Automotive and power sports batteries contain flammable and explosive gases Wear eye protection during installation and remove all metal jewelry Do not lean...

Page 4: ...cables 1 Across any sharp edges 2 Through or near moving parts 3 Near parts that become hot Always insulate and protect all exposed wiring and electrical terminals Always install terminal boots as dir...

Page 5: ...g light penetrating oil Inspect for broken strands and replace if necessary If the cable becomes worn or damaged it must be replaced PREPARING THE CABLE FOR INSTALLATION Unwind the new cable by rollin...

Page 6: ...keep battery charged Pay close attention to proper electrical cable connection as follows refer to Diagram 1 1 Short Red cable B connects to the red terminal B of the motor 2 Short black cable with ye...

Page 7: ...e the winch to relieve the load and move your anchor point further to the center of the vehicle After the job is done you can un spool and rewind for a neat lay of the cable 2 Store the remote control...

Page 8: ...o not use the winch if cable is frayed Do not move the vehicle to pull a load Do not replace the cable with a cable of lesser strength The life of cable is directly related to the use and care it rece...

Page 9: ...or to operating the winch ensure the vehicle is secured by applying the parking brake or chocking the wheels 2 Pull out the winch cable to the desired length and connect to an anchor point The winch c...

Page 10: ...yed kinked or damaged 9 Never allow anyone to stand near the cable or in line with the cable behind the winch while it is under power If the cable should slip or break it can suddenly whip back toward...

Page 11: ...rol will work remotely There is no need to remove the battery when using the cable since the attached cable overrides the remote function MAINTENANCE It is highly recommended that the winch be used at...

Page 12: ...Page of 15 12 DIAGRAM PARTS LIST...

Page 13: ...Ass y 1 35 7329200 3 8 Stainless Clutch Spring 1 12 7329200 4 1 Coupling Joint 1 36 7329200 3 5 Clutch Washer 1 13 7329200 1 2 A Rotor 12V 1 37 7329200 3 6 Stainless Clutch Handle Washer Cover 1 14 GB...

Page 14: ...Page of 15 14...

Page 15: ...t 2 15 GB T6174 M8 OEM box plate 1 16 GB T 862 1 6 M6 washer 3 17 GB 70 2 M6x10 M6x10 bolt 3 18 732510A 12V ISM Integrated solenoid module 1 19 7329103 1 4 Thin black cable 1 20 GB41 T M4 M4 nut 4 21...

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