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Page 2 

/ PB65XL

 

 

VGZ-003 / 20120327.0

SAFETY INSTRUCTIONS

                     Read All Instructions carefully.

Read All Instructions carefully.

1.  The installation of this stove must comply with your 

local building code rulings. Please observe the clear-
ances to combustibles (see reference figures 2–4 ). 
Do not place fuel, furniture or any other objects within 
the clearance area.

2.  Verify that the stove is properly installed be-

fore firing the stove for the first time. After read-
ing these instructions, if you have any doubt 
about your ability to complete your installation  
properly, you must obtain the services of a  
professional licensed installer familiar with all  
aspects of safe and correct installation.  DO NOT  
use temporar y or makeshift compromises  
during installation. There must be 

NO DEVIATION OR 

ALTERATION OF ANY KIND from the very specific 
instructions spelled out in this instruction manual as 
it pertains to the installation of this woodstove.  NO 
EXCEPTIONS!

3.  DO NOT store coal, wood, kindling, flammable liquids 

or other combustible materials in the vicinity of the 
appliance. Refer to label on back of unit and reference 
figures 3–5 in this manual.

4. 

DO NOT INSTALL THIS STOVE IN A MOBILE HOME, 
MANUFACTURED  HOME, TRAILER  OR TENT  
NO EXCEPTIONS! (HUD Federal Standard: 24 
CFR Ch.XX).

5. 

DO NOT ELEVATE THIS STOVE BY ANY MEANS. 
(i.e. bricks under legs, cement blocks)  Stove legs must 
set directly upon the solid-surface non-combustible 
floor as specified in this stove instruction manual. 

6. 

DO NOT MODIFY THIS STOVE IN ANY WAY!  
Stove must be installed with legs provided, attached 
as shown in the instructions. Assemble only with 
original parts as supplied and shown in this manual. 

7. 

DO NOT OPERATE A STOVE THAT IS MISSING 
ANY PARTS!
 If any parts are missing or defective, 
please notify the dealer or manufacturer immediately. 
Replace missing, broken or worn parts with factory 
original or equivalent parts only.

8.  Do not tamper with combustion air controls  

beyond normal adjustment capacities.

9.  Always connect this stove to a chimney and vent to the 

outside. Never vent to another room or inside a build-
ing. 

DO NOT CONNECT THIS UNIT TO A CHIMNEY 

FLUE SERVING ANOTHER APPLIANCE.

10. 

DO NOT CONNECT A WOOD OR COAL BURN-
ING STOVE TO AN ALUMINUM TYPE B GAS 
VENT.  
This is not safe. Use approved masonry or 
a manufactured chimney system listed to UL 103 
HT Residential Type and Building Heating Appli-

ance Chimney. Use a 6˝/152mm diameter chim-
ney, that is high enough to give a good draft. (See  
specifics in Chimney Connections instructions).

11.  Be sure that your chimney is safely constructed and 

in good repair. Have the chimney inspected by the fire 
department or a qualified inspector. Your insurance 
company should be able to recommend a qualified 
inspector. Chimney connector pipe must be in good 
condition. Replace if necessary before using stove.

12.  Creosote, soot or fly ash may build up in the chimney  

connector and chimney and cause a house/building 
fire. Inspect the chimney connector and chimney 
twice monthly during the heating season and clean if 
necessary. (see Service Hints section in this manual). 

13.  In the event of a chimney fire, turn the air con-

trol and flue damper to closed position, leave the 
building and 

CALL THE FIRE DEPARTMENT  

IMMEDIATELY!  Have a clearly understood plan 
on how to handle a chimney fire by contact-
ing your local fire authority for information on 
proper procedures in the event of a chimney fire.  
After the fire is out, the chimney must be cleaned 
and inspected for any stress or cracks before starting 
another fire.  Check the condition of any combustibles 
surrounding the chimney.

14. 

DISPOSAL OF ASHES Ashes should be placed in 
a steel container with a tight fitting lid and moved 
outdoors immediately. The closed container of ashes 
should be placed on a noncombustible floor or on 
the ground, well away from all combustible materials, 
pending final disposal. If the ashes are disposed of 
by burial in soil or otherwise locally dispersed, they 
should be retained in the closed container until all 
cinders have completely cooled. Other waste shall 
not be placed in this container.

15.  To prevent injury, do not allow anyone to use this 

stove who is unfamiliar with the correct operation of 
the stove.

16.  Do not operate stove while under the influence of 

drugs or alcohol.

17.  The special paints used on your stove may  

give off some smoke and an odor while  
they are curing during the first 12 to 15 fires.  Addi-
tional smoke and odor may be emitted from the light 
oils used in construction of the fire box. This should 
disappear after a short period of time and not occur 
again. Persons with lung conditions or owners of 
susceptible domestic pets (such as birds) should take  
prudent precautions. Open windows and doors as 
needed to clear smoke and/or odor. Paint discoloration 
will occur if the stove is over fired.

continued on next page

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Summary of Contents for RAILROAD POTBELLY PB65XL

Page 1: ...T A UL LISTED STOVE NOTE IT IS RECOMMENDED INSTALLATION BE COMPLETED BY A QUALIFIED HEATING EQUIPMENT INSTALLER DO NOT INSTALL IN A MOBILE HOME REFER TO MARKINGS ON STOVE LABELS FOR ADDITIONAL INFORMATION SAFETY NOTICE IF THIS STOVE IS NOT PROPERLY INSTALLED A HOUSE BUILDING FIRE MAY RESULT FOR YOUR SAFETY CONTACT LOCAL OR MUNICIPAL BUILDING OR FIRE OFFICIALS ABOUT PERMITS RESTRICTIONS AND INSTALL...

Page 2: ...g Heating Appli ance Chimney Use a 6 152mm diameter chim ney that is high enough to give a good draft See specifics in Chimney Connections instructions 11 Be sure that your chimney is safely constructed and in good repair Have the chimney inspected by the fire department or a qualified inspector Your insurance company should be able to recommend a qualified inspector Chimney connector pipe must be...

Page 3: ...LTED IF YOU HAVE QUESTIONS REGARDING THE INSTALLATION OF THIS SOLID FUEL BURNING APPLIANCE 18 This stove has a painted surface which is durable but it will not stand rough handling or abuse When installing your stove use care in handling 19 Clean exterior with soap and warm water when stove is not hot Do not use any acids or scouring soap as these solvents wear and dull the finish 20 CLEAN STOVE F...

Page 4: ...efore the stove is used a Drill two 1 4 holes centered on either side of the pipe section 6 from the top end of the pipe figure 1 b Remove the handle from the damper then slide the damper into the pipe c Align the damper with the holes drilled in step 9a and insert the handle through the holes and the damper NOTE THIS DAMPER IS NECESSARY FORTHE PROPER OPERATION OF THE STOVE AND TO MEET EPA EMISSIO...

Page 5: ...KWALL 54 TOP VIEW 36 18 18 18 36 63 18 SIDEWALL COMBUSTIBLE CONSTRUCTION ACCORDING TO NFPA 211 COMBUSTIBLE CONSTRUCTION ACCORDING TO NFPA 211 6 152mm i d ma nu fa cured chimney system listed to UL 103 HT Maximum 64 square inches 4 Use 6 152mm diameter minimum 24 MSG Black or 26 MSG Blue round stove pipe DO NOT USE GALVANIZED duct pipe Secure pipe sections with three 3 sheet metal screws in each st...

Page 6: ...vepipe in stallation The use of more than two 90 degree bends may decrease the amount of draw and possibly cause smoke spillage Where pos sible use only corrugated nonadjustable elbows These provide a better seal 7 The connector pipe must not pass through an attic or roof space trusses closet or any concealed space or floor ceiling wall or com bustible construction See Chimney Connector NOTE CONNE...

Page 7: ...ve an adverse effect on the draft The manufacturer cannot be held responsible for external factors leading to less than optimal drafting Should you have a problem with inadequate draft you should contact a licensed heating and cooling contractor for assistance in solving the problem IMPORTANT Installation Points 1 Size chimney flue to stove collar This stove requires a 6 diameter flue 2 Never conn...

Page 8: ...or www mtlfab com VENTING TO EXISTING FIREPLACE In some instances people desire to convert an ex isting fireplace for stove use Usually safe connection to an existing masonry chimney requires more work than using a prefabricated chimney The existing fireplace must be closed and sealed at the damper with high temperature caulk ceramic wool or furnace cement Prior to installation clean and inspect t...

Page 9: ...nto the chimney 24 below the ceiling should insure proper clearance for a 6 stovepipe 2 Install a metal or fire clay 5 8 minimum thickness thimble Make sure the thimble is flush with the inner surface of the chimney liner and does not protrude into the flue see figure 8 on page 6 3 Secure the thimble with refractory mortar The thimble should be surrounded by 12 of solid unit masonry brickwork or 2...

Page 10: ...2mm of glass fiber insulation Opening shall be covered and thimble supported with a sheet steel support minimum 24 gauge in thickness D Chimney Section Pass through Solid insulated listed factory built chimney length with an inside diameter 2 51mm larger than the chimney connector and having 1 25 4mm or more of insulation serving as a pass through for a single wall sheet steel chimney connector of...

Page 11: ... 16 should be air dried sea soned for a minimum of 6 months Logs greater than 6 in diameter should be split Wood should be stored in a dry well ventilated area The humidity content for usable firewood must be less than 20 of the weight of the log Attempts to use wet or unseasoned wood will cause ignition problems rapid creosote build up with possible chimney fire incomplete combustion low heat yie...

Page 12: ...s 14 page 2 CHIMNEY DRAFT Draft is a function of the chim ney not the stove do not expect the stove to draw Smoke spillage into the house or excessive buildup of condensation or creosote in the chimney are warnings that the chimney is NOT functioning properly Correct the problem before using the stove Following are some possible causes for improper draft 1 The connector stovepipe may be pushed int...

Page 13: ...E HOUSE 3 CALL THE FIRE DEPARTMENT SOOT Formation need for Removal CAUTION RISK OF FIRE When coal is burned the products of combustion combine with moisture to form a soot residue which accumu lates in the flue lining When ignited this soot makes an extremely hot fire The chimney connector and chimney should be inspected at least once every two months during the heating season to determine if a so...

Page 14: ... parts Part No Description Qty 1 Cook Lid 1 2 Lid Lifter 1 3 Collar Top 1 4 Top Plate 1 5 Upper Chamber 1 6 Feed Chamber 1 7 Feed Door 1 8 Spin Draft 1 9 Spring Handle 1 10 Burn Chamber 1 11 Shaker Door 1 Part No Description Qty 12 Shaker Grate 1 13 Lower Chamber 1 14 Base 1 15 Leg 4 16 Ash Door 1 17 Slide Draft 1 18 Slide Draft Knob 1 19 Ash Drawer 1 20 Draft Damper for pipe installation 1 21 Har...

Page 15: ...lculate R value of proposed material s b For multiple layers add R values of each layer to determine overall R value 3 If the overall R value of the floor protector system is equal to or greater than the floor protector specifications given the alternate is acceptable Definitions Thermal conductance C BTU W hr ft2 F m2 K Thermal conductivity k Btu inch W Btu hr ft2 F m K hr ft F Thermal resistance...

Page 16: ...n good health Respectfully yours Proprietor Vogelzang International Corporation 400 West 17th Street Holland Michigan 49423 www vogelzang com Phone 1 616 396 1911 Fax 1 616 396 1971 COMPANY TESTIMONY FOR GOD SO LOVED THE WORLD THAT HE GAVE HIS ONLY BEGOTTEN SON THAT WHOEVER BELIEVES IN HIM SHALL NOT PERISH BUT HAVE ETERNAL LIFE JOHN 3 16 MADE IN CHINA DO NOT INSTALL THIS STOVE IN A MOBILE HOME MAN...

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