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Maintenance & Repair 

WARNING: Maintenance hazards 

ALWAYS shut off the engine, disconnect the spark plug wire from spark plug (power cord on electric motors) and release air 
pressure from the receiver tank before cleaning, adjusting, or servicing the compressor. Make sure all guards and shields are 
replaced before re-starting. 

Maintenance Schedule Summary 

 

Item  

Frequency 

Inspect safety/relief valves 

Weekly 

Check oil level 

Weekly 

Inspect air filter 

 

Weekly 

 

Replace every 12 months or 1000 hours of 

use  

Inspect for air leaks 

Monthly 

Engine maintenance (If applicable) 

See engine Owner’s Manual 

 

Change oil: after first 20 hours of use 

 

Every 100 hours of use after that 

Change pump oil/ Clean magnetic drain plug 

 

After first 50 hours of use 

 

Every 3 months or 500 hours of use  

 

When using oil provided in NorthStar Start-

up Kit: Every 6 months or 1000 hours of use

 

Inspect & drain receiver tank 

Daily 

Check drive belt tension and alignment 

Monthly 

Inspect & clean spark arrestor (if equipped) 

See manufacturer’s instructions 

Dust/debris removal 

Monthly 

 

See detailed instructions for each maintenance item below.   

 

Detailed Instructions – Maintenance & Repair

 

NOTICE 

Dispose of used motor and pump oil in a manner that is 

compatible with the environment and in accordance 
with local, state, and federal laws and regulations.  

 

Take used oil in a sealed container to your local 
recycling center or service station for reclamation.  

 

Do not throw it in the trash, pour it on the ground, or 
pour it down a drain.  

 

No modifications.

 Never modify or alter the 

compressor in any way. Modifications can create 
serious safety hazards and will also void the warranty. 

 

Inspect Safety/Relief Valve 

This valve should be inspected on a weekly basis if 

used regularly or the first time it is being used after a 
prolonged period of storage.

  

The safety valve 

automatically releases air if the tank pressure exceeds 
the preset maximum. 

 

Check the safety/relief valve by pulling the rings.   

 

Replace safety/relief valve that do not operate 

freely. 

WARNING: Safety/Relief valve hazards 

If the safety/relief valve does not work properly, over-
pressurization may occur causing air tank rupture or 
explosion. Occasionally pull the ring on the safety valve 

to make sure the safety valve operates freely. If the 
valve is stuck or does not operate smoothly, it must be 
replaced with a valve having the same pressure rating. 

Inspect Air Filter 

Inspect the compressor’s air filter element on a weekly 
basis if used regularly or the first time it is being used 

after a prolonged period of no use.

 

A dirty air filter will 

not allow the air compressor to operate at full capacity.   

 

Clean air filter when necessary. 

 

Every 12 months or 1000 hours, replace the air 

filter element. 

 
 

 

Summary of Contents for 45933

Page 1: ...estions Comments Problems or Parts Orders Call NorthStar Product Support 1 800 270 0810 KIT PART USE ON NorthStar ITEMS 45934 459382 459242 REF PART DESCRIPTION QTY 1 789355 Air Filter Element 2 2 789528 Pump Oil 1 REF PART DESCRIPTION QTY 3 789376 Air Filter Element 1 2 789528 Pump Oil 2 KIT NUMBER 45933 45934 SERIAL NUMBER _____________ M45933A 1 Fig04773 ...

Page 2: ...ct Safety Relief Valve 4 Inspect Air Filter 4 Change Air Filter Element 5 Inspect Compressor for Air Leaks 5 Engine Maintenance 5 Change Pump Oil 5 Drain Receiver Tank and Inspect Tank 5 Check Drive Belt for Tension and Alignment 5 Inspect Clean Spark Arrestor if Equipped 6 Keep Compressor Clean 6 APPENDIX A LUBRICANTS AND COMPATIBILITY 7 Alternate Lubricants 7 LIMITED WARRANTY 8 ...

Page 3: ...act Product Support at 1 800 270 0810 For damaged components contact the freight company that delivered the unit and file a claim If complete fill out product serial number information See Limited Warranty section of this manual Kit 45933 Kit 45934 Part 789376 Qty 1 Part 789528 Qty 2 Air Filter Element Pump Oil Part 789355 Qty 2 Part 789528 Qty 1 Air Filter Element Pump Oil ...

Page 4: ...with local state and federal laws and regulations Take used oil in a sealed container to your local recycling center or service station for reclamation Do not throw it in the trash pour it on the ground or pour it down a drain No modifications Never modify or alter the compressor in any way Modifications can create serious safety hazards and will also void the warranty Inspect Safety Relief Valve ...

Page 5: ...nts for suitable alternatives 1 Remove the oil fill and drain plugs Collect the oil in a suitable container 2 Clean and replace the oil drain plug and refill compressor crankcase with clean oil 3 Replace the oil fill plug 4 Start the unit and run for several minutes Shut the air compressor down and check the oil level If necessary add more oil Figure 2 Figure 2 Drain Receiver Tank and Inspect Tank...

Page 6: ...ngine Owner s Manual provided to determine if the engine is already equipped Make sure you comply with applicable local state and federal codes If the engine is equipped with a spark arrester clean and inspect it regularly following manufacturer s service instructions Replace if damaged Keep Compressor Clean Do not allow air intakes to become blocked If dust or debris accumulates in the compressor...

Page 7: ...Modified Alkyds indicates trademark of DuPont Corporation Neoprene Natural Rubber SBR Rubber Acrylic Paint Lacquer Varnish Polystyrene PVC ABS Polycarbonite Cellulose Acetate Latex EPR Acrylics Phenoxy Polysulfones Styrene Acrylonitile San Butyl Alternate Lubricants You may use a petroleum based lubricant that is premium quality does not contain detergents contains only anti rust anti oxidation an...

Page 8: ...is non transferable and covers parts and labor Parts will be replaced or repaired at no charge except when the equipment has failed due to lack of proper maintenance If a part is no longer available the part may be replaced with a similar part of equal function Any misuse abuse alteration or improper installation or operations will void warranty Determining whether a part is to be replaced or repa...

Page 9: ...9 This page has been left intentionally blank ...

Page 10: ...10 Manufactured by Northern Tool Equipment Co Ltd Burnsville MN 55306 NorthernTool com ...

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