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Operation

 

 

 

INITIAL START-UP 
 
 

1.Pump is shipped with oil. Remove the oil cap and 

check pump oil level. Add SAE 30 non-detergent 
pump oil (NorthStar part #35605), if necessary. Hand 
tighten breather cap. 

 2.  Turn pressure relief knob to engine start position.  

 

3. The engine is shipped without oil. Refer to the 
engine manual for oil capacity and viscosity 
recommendations. 
4. Refer to engine manual to start your engine. 
5. Once the engine has started, move the pressure 
relief knob to the engine run position. 
 

  CAUTION! 

Unusual noise or vibration indicates a 

problem. Do not continue to operate until you identify 
and correct the source of the problem. 
 

  CAUTION! 

Do not attach air tools to open end of 

the hose until start-up is completed and the unit 
checks out OK. 
 
6.  Run the unit for 30 minutes, with ball valve open, 
to break in pump parts.   
7. Close the ball valve to shut off air flow.  The 
compressor is now ready for use.   
8. After  50 hours of operation change the 
compressor oil. 

 
 
 
 
 

 
 
 
WARNING!

 

  Never disconnect threaded joints with pressure in 
the tank.  

NOTE:

 Reduce tank pressure below 10 psi, then 

drain moisture from tank daily to avoid tank 
corrosion.  Drain moisture from tank by opening the 
drain petcock located at the bottom of the tank. 

 
COMPRESSOR LUBRICATION 
 
  CAUTION!

 Do not operate without lubricant or with 

inadequate lubricant.  Use of compressor without  
lubricant or inadequate lubricant  voids all warranties. 

  Synthetic Lubricants

 

Synthetic lubricants are recommended after 50 hour 
break-in. Compressor life is greatly increased with 
the use of synthetic lubricants. 

CAUTION!

 If you will 

be using synthetic lubricant, all downstream piping 
material and system components must be 
compatible. 

  Suitable

 Viton

, Teflon

, Epoxy (Glass Filled), Oil Resistant 

Alkyd, Fluorosilicone, Flourocarbon, Polysulfide, 2-Component 
Urethane, Nylon, Delrin

, Celcon

, High Nitrile Rubber (Buna N. 

NBR more than 36

 

Acrylonite), Polyurethane, Polyethylene, 

Epichlorohydrin, Polyacrylate, Melamine, Polypropylene, Baked 
Phenolics, Epoxy, Modified Alkyds 

 indicates trademark of DuPont Corporation)

  

  

Not Recommended

 

 

Neoprene, Natural Rubber, SBR Rubber, Acrylic Paint, Lacquer, 
Varnish, Polystyrene, PVC, ABS, Polycarbonite, Cellulose 
Acetate, Latex, EPR, Acrylics, Phenoxy, Polysulfones, Styrene 
Acrylonitile (San), Butyl

 

  Alternate Lubricants.

 You may use petroleum-based lubricant 

that is premium quality, does not contain detergents, contains 
only anti-rust, anti-oxidation, and anti-foam agents as additives, 
has a flashpoint of 440

F (227

C) or higher, and has a auto-

ignition point of 650

F (343

C) or higher.  

See the petroleum lubricant viscosity table below. The table is 
intended as a general guide only. Heavy duty operating 
conditions require heavier viscosities. Refer specific operating 
conditions to NorthStar Product Support at 1-800-270-0810 
Monday - Friday 7:00 AM-5:30 PM, Saturday 7:30 AM-11:30 AM 
Central Standard Time.

 

 

Temperature around 
Compressor 

 

Viscosity Grade 

 

 

ISO 

SAE 

Below 40

F (4

C) 

60 

20 

40

F  to 80

F  

(4

C to 27

C) 

 

100 

 

30 

80

F to 100

(27

C to 38

C) 

 

150 

 

40 

 

Pump Capacities.

 

Refer to the following table for crankcase capacity 
Item #                      Crankcase capacity 
45938                         82 oz 
 

Engine  
Start 

Engine 
run 

Breather 
cap 

Summary of Contents for M36029L

Page 1: ...cations at any time without incurring any obligation to install them on units previously sold Quick Facts Engine Oil Engine is shipped without oil Fill before starting Use SAE 10W 30 motor oil Pump Oil Check pump oil level before starting Use SAE 30W non detergent pump oil part 35605 Air Filter Replacement air filter part number is 35409 Maximum Pressure Item 45938 maximum pressure 175 psi Mainten...

Page 2: ...ER use air tools or attachments without first determining the maximum pressure recommended for that equipment NEVER point air nozzles or sprayers toward people or animals NEVER touch the compressor pump engine or discharge tubing during or shortly after operation These parts become hot BREATHING AIR PRECAUTION NorthStar air compressors are not designed intended or approved for breathing air Compre...

Page 3: ...alve This tube becomes very hot during use To avoid the risk of severe burns never touch the discharge tube 9 Drain Valve Location of tank drain valve Drain tank daily after each use 10 ASME Safety Valve This valve automatically releases air if the tank pressure exceeds the preset maximum 11 Unloader Lift knob to relieve pressure when starting the engine 12 Air Compressor Pump Air compressor pump ...

Page 4: ...r air filter from pallet Step 3 Bolt compressor air filter to compressor inlet Step 2 Remove tape from compressor inlet Step 4 Mounting dimensions 01046 Air filter bolt in manual bag Remove tape Remove lag bolts and washers and discard ...

Page 5: ...hour break in Compressor life is greatly increased with the use of synthetic lubricants CAUTION If you will be using synthetic lubricant all downstream piping material and system components must be compatible Suitable Viton Teflon Epoxy Glass Filled Oil Resistant Alkyd Fluorosilicone Flourocarbon Polysulfide 2 Component Urethane Nylon Delrin Celcon High Nitrile Rubber Buna N NBR more than 36 Acryl...

Page 6: ...hly Inspect for air leaks Squirt soapy water around joints during compressor operation and watch for bubbles Tighten fittings if necessary Clean exterior 3 months or 500 hours Change petroleum lubricant while crankcase is warm 12 months or 1000 hours Replace air filter element INSTALLING OIL DRAIN PORT 1 Place an oil pan below port before unscrewing oil drain plug 2 Remove plug bolt and washer fro...

Page 7: ...84822 1 16 Receiver tank 780796 1 17 Operation instr decal 36030 1 18 Air gauge liquid filled 34699 1 Ref Description Part Qty 19 3 4 closed nipple 780840 1 20 3 4 ball valve 35442 1 21 3 4 copper tube 36024 1 22 3 4 comp nut 35454 2 23 3 4 comp sleeve 35449 2 24 3 4 comp elbow 36082 1 25 Sheave 2AK59 37181 1 26 Nameplate 36028 1 27 Grommet 777146 1 28 Carbon monoxide decal 6022 1 29 Compress Long...

Page 8: ...olt M6 x 20mm HHCS AB9114262 12 25 Crankcase Pan AB6061301 1 26 Lower Crankcase Gasket AB6050101 1 27 Crankshaft AB6061200 1 Item Description Part Qty 28 Rod Nut AB9128234 4 29 Oil Seal AB9163030 1 30 Cover D E AB6061590 1 31 Cover Bolt M6 x 15mm SHCS AB9101154 8 32 Flywheel 430 mm AB5000100 1 33 Flywheel washer AB9004009 1 34 Screw Reverse Thread AB9110024 1 35 Half Bearing AB9013014 4 36 Connect...

Page 9: ...9 Pneumatic Schematic Diagram Safety Relief Valve Pump Idle Down Unloader Safety Relief Valve 30 Gallon Tank ...

Page 10: ... lubricant G Belt tension too tight or sheaves not aligned Check tension alignment H Air leaks in discharge piping Check tubing connections Tighten joints or replace as required I Compressor components leaky broken loose Inspect components Clean or replace as required J Loose flywheel or motor pulley excessive end play in motor shaft or loose drive belts Check flywheel motor pulley crankshaft driv...

Page 11: ...ch as engines are guaranteed by their manufacturer and can be serviced at factory authorized locations near you Any costs incurred due to replacement or repair of items outside of a NorthStar approved facility is the responsibility of the buyer and not covered under warranty NorthStar can supply you with the service center location in your area This warranty specifically excludes the following fai...

Page 12: ...12 Manufactured by Northern Tool Equipment Co 2800 SouthCross Drive West P O Box 1499 Burnsville MN 55337 0499 ...

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