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00882 

Maintenance

 

 

  WARNING!

 Disconnect spark plug wire from spark plug and release air pressure from system before performing 

maintenance.  

  NOTE:

 All compressed air systems contain maintenance parts (e.g. lubricating oil, filters, separators), which are 

periodically replaced. These used parts may be, or contain, substances that are regulated and must be disposed 
of in accordance with local, state, and federal laws and regulations. 

  NOTE:

 Take note of the position and locations of parts during disassembly to make reassembly easier. The 

assembly sequences and parts illustrated may differ for your particular unit. 
 

Daily or before each 
operation 

Check lubrication levels. Fill as needed. 

Drain receiver tank condensation. 

Check for unusual noise or vibration. 

Ensure belt guards and covers are securely in place. 

Ensure area around compressor is free from rags, tools, debris, and flammable or explosive 

materials. 

Weekly 

Check safety/relief valves by pulling rings. Replace safety/relief valves that do not operate freely. 

Inspect air filter element. Clean if necessary. 

Monthly 

Inspect for air leaks. Squirt soapy water around joints during compressor operation and watch for 

bubbles. Tighten fittings if necessary. 

Clean exterior. 

3 months or 500 
hours 

Change petroleum lubricant while crankcase is warm. 

12 months or 1000 
hours 

Replace air filter element. 

 

INSTALLING OIL DRAIN PORT  

1.  Place an oil pan below port before unscrewing oil drain plug. 
2.  Remove plug (bolt and washer) from crankcase. 

Quickly screw in stub.  

3.  Install bolt and washer into stub after changing oil, or  
     remove stub and reinstall plug into port. 
  

 

 
DRIVE BELT 

  Belts will stretch in normal use. Properly adjusted, a 5  
  pound force applied to the belt between the motor pulley  
  

and the pump will deflect the belt about 1/2”. 

 

TO ADJUST DRIVE BELT:

 

1.  Remove belt guard.   
2.  Loosen the four fasteners holding the engine to the 

compressor.   

3.  Shift the engine in the proper direction.  The belt 

must be properly aligned when adjustment is made.   

4.  To align belt, visually center engine pulley to 

compressor pulley. 

6.  If necessary, move the pulley on the engine shaft.   
7. Check for proper belt tension (see diagram). 
8. Tighten the four fasteners holding the engine to the 

top plate. 

9.  Attach belt guard. 

 
Kits and Service Parts

 

  Air filter: Part #35409 
  Non-detergent Oil: Part #35605 
 

 

 

Stub from manual bag 

Summary of Contents for M36029L

Page 1: ...cations at any time without incurring any obligation to install them on units previously sold Quick Facts Engine Oil Engine is shipped without oil Fill before starting Use SAE 10W 30 motor oil Pump Oil Check pump oil level before starting Use SAE 30W non detergent pump oil part 35605 Air Filter Replacement air filter part number is 35409 Maximum Pressure Item 45938 maximum pressure 175 psi Mainten...

Page 2: ...ER use air tools or attachments without first determining the maximum pressure recommended for that equipment NEVER point air nozzles or sprayers toward people or animals NEVER touch the compressor pump engine or discharge tubing during or shortly after operation These parts become hot BREATHING AIR PRECAUTION NorthStar air compressors are not designed intended or approved for breathing air Compre...

Page 3: ...alve This tube becomes very hot during use To avoid the risk of severe burns never touch the discharge tube 9 Drain Valve Location of tank drain valve Drain tank daily after each use 10 ASME Safety Valve This valve automatically releases air if the tank pressure exceeds the preset maximum 11 Unloader Lift knob to relieve pressure when starting the engine 12 Air Compressor Pump Air compressor pump ...

Page 4: ...r air filter from pallet Step 3 Bolt compressor air filter to compressor inlet Step 2 Remove tape from compressor inlet Step 4 Mounting dimensions 01046 Air filter bolt in manual bag Remove tape Remove lag bolts and washers and discard ...

Page 5: ...hour break in Compressor life is greatly increased with the use of synthetic lubricants CAUTION If you will be using synthetic lubricant all downstream piping material and system components must be compatible Suitable Viton Teflon Epoxy Glass Filled Oil Resistant Alkyd Fluorosilicone Flourocarbon Polysulfide 2 Component Urethane Nylon Delrin Celcon High Nitrile Rubber Buna N NBR more than 36 Acryl...

Page 6: ...hly Inspect for air leaks Squirt soapy water around joints during compressor operation and watch for bubbles Tighten fittings if necessary Clean exterior 3 months or 500 hours Change petroleum lubricant while crankcase is warm 12 months or 1000 hours Replace air filter element INSTALLING OIL DRAIN PORT 1 Place an oil pan below port before unscrewing oil drain plug 2 Remove plug bolt and washer fro...

Page 7: ...84822 1 16 Receiver tank 780796 1 17 Operation instr decal 36030 1 18 Air gauge liquid filled 34699 1 Ref Description Part Qty 19 3 4 closed nipple 780840 1 20 3 4 ball valve 35442 1 21 3 4 copper tube 36024 1 22 3 4 comp nut 35454 2 23 3 4 comp sleeve 35449 2 24 3 4 comp elbow 36082 1 25 Sheave 2AK59 37181 1 26 Nameplate 36028 1 27 Grommet 777146 1 28 Carbon monoxide decal 6022 1 29 Compress Long...

Page 8: ...olt M6 x 20mm HHCS AB9114262 12 25 Crankcase Pan AB6061301 1 26 Lower Crankcase Gasket AB6050101 1 27 Crankshaft AB6061200 1 Item Description Part Qty 28 Rod Nut AB9128234 4 29 Oil Seal AB9163030 1 30 Cover D E AB6061590 1 31 Cover Bolt M6 x 15mm SHCS AB9101154 8 32 Flywheel 430 mm AB5000100 1 33 Flywheel washer AB9004009 1 34 Screw Reverse Thread AB9110024 1 35 Half Bearing AB9013014 4 36 Connect...

Page 9: ...9 Pneumatic Schematic Diagram Safety Relief Valve Pump Idle Down Unloader Safety Relief Valve 30 Gallon Tank ...

Page 10: ... lubricant G Belt tension too tight or sheaves not aligned Check tension alignment H Air leaks in discharge piping Check tubing connections Tighten joints or replace as required I Compressor components leaky broken loose Inspect components Clean or replace as required J Loose flywheel or motor pulley excessive end play in motor shaft or loose drive belts Check flywheel motor pulley crankshaft driv...

Page 11: ...ch as engines are guaranteed by their manufacturer and can be serviced at factory authorized locations near you Any costs incurred due to replacement or repair of items outside of a NorthStar approved facility is the responsibility of the buyer and not covered under warranty NorthStar can supply you with the service center location in your area This warranty specifically excludes the following fai...

Page 12: ...12 Manufactured by Northern Tool Equipment Co 2800 SouthCross Drive West P O Box 1499 Burnsville MN 55337 0499 ...

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