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CONNECTIONS

Obviously not all receiving devices are the same. 

However, connecting your encoder to one, no  

matter what type or brand it may be, is not difficult. As 

discussed in the previous section, all encoders have 

certain electrical features. Each of these features/

functions are identified in the encoder’s Electrical 

Connections table along with its corresponding pin 

and wire color. Each wire specified in the table must 

be connected to the receiving device. 
Determining where to connect each wire is as easy as 

following the Electrical Connections table and match-

ing each wire to the proper terminal on the receiving 

device. In general, no matter what type of receiving 

device you are using, the terminal strip is marked, 

indicating the proper location for each function/wire. 

These markings may either be numbers or text labels 

identifying functions. If they are numbers, the receiv-

ing device’s manual should define what function  

corresponds to each number. 
Since receiving devices are made by various manu-

facturers, not all text labels/references are the same. 

There are various ways to identify each function.  

Following are a few examples:

LED STATUS LIGHT:

A multicolor LED Status light will indicate to the user
the overall condition of the encoder. The LED is built
into the encoder and does not require any additional
wiring or power to activate it. There are 4 basic status
conditions for the light:

1) LED off: 

No power to Encoder,  Low supply voltage 

(<3.0VDC), Total Failure of Encoder

2) LED Green: 

Correct Power to Encoder, Ready to  

operate, No wheel movement Detected

3) LED Flashing:

 Unit operating, Unit sending pulses 

out

4) LED Flashing Red:

 Low power to encoder 

(<4.5VDC), Line Driver Failure, Line Driver Over-

Temperature (generally caused by external short 

circuit), Line Driver Logic Failure

FREQUENTLY ASKED QUESTIONS

There are additional colored wires which are not 

referred to in the Electrical  Specifications table. 

What do I do with them?

 

Do not connect them to the receiving device. Any 

unused encoder signal wires must be individually 

insulated and tied back. They should NEVER be 

in contact with common, power sources, or other 

output signal lines. 

The encoder is correctly connected to the 

receiving device per the Electrical Specifications 

table and the receiving device’s terminal strip 

label; however, it’s counting in the wrong 

direction. What’s wrong? 

In order to reverse the counting direction, the output 

signal connections must be switched. If the encoder 

has a single ended output, swap A and B. If the 

encoder has a differential line driver, swap A and 

A.  

I’ve connected the encoder and it doesn’t work ( 

No Outputs). What can I do? 

Many encoders have internal protection circuits 

which shut down the encoder to prevent damage 

if the input power is not correct or the outputs are 

overloaded. Check the following: Input Voltage (is 

it too high?); Input Polarity (is it reversed?); and 

Output Wiring (are they wired properly?).

I’ve read and followed the technical manual and 

these guidelines and the encoder still doesn’t 

work properly. Help!? 

Calm down - help is at your fingertips! Simply pick 

up the phone and dial our Applications Engineering 

Department at 1-800-234-8731 (US & Canada) or 

847-662-2666 from 8:00 AM to 4:45 PM (Central 

time) Monday - Friday. One of our engineers will 

gladly help you solve  the problem.

Typical

Encoder

Power

Common

Signal A

Signal B

Index

Referred to as:

Vcc; + Power

DC Power

12VDC

Referred to as:

Comm 

– Power

– DC 

Referred to as:

Input A

A+ 

Sig. A

Referred to as:

Input B

B+ 

Sig. B

Referred to as:

Marker

Sig. C

Note: Encoders that 
feature differential 
outputs will also have 
complementary outputs 
referenced as 
A, B, Z (A-not, B-not,  
Z-not). 

 

_  _  _

FEATURES (cont.)

When encoders have a differential line driver, there 

are two signals for each of the outputs. Each signal 

(A, B and Z) has a compliment or inverse (A, B and Z 

referred to as  A not, B not, and Z not). The signal and 

its compliment (i.e. A and 

 

A) are separate outputs. 

Connect each output to a separate input. 

NOTE: Never connect these signals together or to 

the + or - side of DC power. Never connect  

differential signals to the same input.

_  _         _

_

IMPORTANT INSTALLATION INFORMATION

Summary of Contents for NexGen SLIM Tach HT55

Page 1: ...ion viewing the shaft clamp end of the encoder Quadrature Phasing 90 45 Symmetry 50 15 Number of Output Modules Single or Dual ELECTRICAL Input Power Requirements 5 26VDC 120mA typical per sensor module plus line driver load Output Signals IC WE Differential Line Driver 150mA sink or source Frequency Response 0 180kHz Data Index Noise Immunity Tested to EN61326 1 Electrical Immunity Reverse polari...

Page 2: ...ollowing general guide lines will help to ensure a trouble free installation Mounting the Encoder Wiring the Encoder Never connect or disconnect the encoder con nector or wiring while power is ON Doing so may damage the encoder Power should always be connected to the side of DC power Common should always be connected to the side of DC power Never connect A B or Z to the or side of DC power In some...

Page 3: ...them to the receiving device Any unused encoder signal wires must be individually insulated and tied back They should NEVER be in contact with common power sources or other output signal lines The encoder is correctly connected to the receiving device per the Electrical Specifications table and the receiving device s terminal strip label however it s counting in the wrong direction What s wrong In...

Page 4: ... 12 mm 2 5 3 25 63 82mm 1 4 6 mm BOLT SIZE RECOMMENDED TORQUE 1 4 6mm 5 16 8mm 3 8 9 5mm 1 2 12mm 50 60 in lbs 70 80in lbs 100 125 in lbs 125 150 in lbs STEP 1 PREPARATION AND RECOMMENDED TOOLS Disconnect power from equipment and encoder cable Ensure that you have the proper tools Typical tools that may be needed depend ing on the options chosen are 2 Phillips Screwdriver 3mm Hex Wrench Caliper Ga...

Page 5: ... STEP 9 GOOD INSTALLATION CHECK POINT Follow the 3 step installation check to ensure a good installation thus far Refer to figure above for key reference dimensions A Check clearances from mounting face Ensure you have a minimum clearance of 1 16 between the encoder shaft and any non rotating surface closest to the encoder shaft B Check tether installation Make sure that the tether is unstressed T...

Page 6: ... threaded holes on motor C Face Tighten 3 8 16 UNC to 200 in lbs Tighten 1 2 13 UNC to 500 in lbs 4 Slide the HT55 over the motor shaft After positioning the encoder to the best angular orientation adjust rod arm length thread rod may be cut to length if necessary for proper fit While installing the encoder engage the remaining end of the torque arm to the mounting bolt Tighten to 40 in lbs 5 Atta...

Page 7: ...unting on Fan Shroud Motor Cutaway Side View of the Bracket and Bolt Attachment C SIZE TOLERANCES UNLESS INDICATED C D T C TITLE DRAWING NUMBER UL RoHS R CE CSA TUV ATEX TM 23 JAN 2020 ROD_TETHER 1 OF 1 RELEASED DATE SHEET CHECKED DATE APPLICATION 23 JAN 2020 PRO E MODEL ROD_TETHER 005 01 1 4 DRAWN DATE X X FINISH ROD_TETHER 1 4 XXX XX ANGLES FILE NAME SCALE COMPLIANCE REQUIRED MATERIAL UNITS INCH...

Page 8: ...stalling the encoder engage the torque arm by inserting the 10 32 x 1 2 hex bolt into the tapped hole in the bracket Tighten to 40 in lbs 5 Without the encoder being completely tightened set the axial alignment so that no part of the torque arm assembly touches the motor but is perpendicular to the encoder body Position should be as close to C face as possible but not flush with motor 6 Tighten 10...

Page 9: ... EN61326 1 EMC In all cases system CE compliance is ultimately the responsibility of the manufacturer integrating the encoder 1 3 QUICK RELEASE CONNECTOR HOOD WIRING To install the Quick Release Connector perform the following steps 1 Remove the four screws from the mating connector housing that hold the terminal block in place Re move terminal block from housing 2 Insert wiring through liquid tig...

Page 10: ...5V out Line Driver IC WE Code 7 Output 1 Single 2 Dual Isolated Differential bidirectional signals A A B B For additional bore sizes available please consult factory M12 12mm M14 14mm M15 15mm M16 16mm M18 18mm M20 20mm M25 25mm M45 45mm M50 50mm M55 55mm Code 8 Fixing Stamped Metal Available when shaft is 1 25 or smaller 1 4 5 C Face Tether 2 8 5 C Face Tether 3 Slotted Tether Swivel Rod A Rod Te...

Page 11: ... 2 B C D 200 5 08 24X 15 2X 45 X 125 3 17 90 0 114573 0001 Tether Kit 530 13 46 Ø3 500 88 9 Ø2 506 63 65 Ø 53 13 46 2 94 74 68 Ø 82 20 83 1 25 31 75 24X ON 3 000 76 2 B C D Ø 20 51 24X 15 2 350 59 7 90 0 530 13 46 Ø3 500 88 9 Ø2 510 63 75 3 525 89 54 ON 3 000 B C 76 2 24X Ø 20 5 08 24X 15 25 6 35 1 25 31 75 75 19 05 2 14 54 36 625 15 88 90 0 4 5 C Face Tether Slotted Tether 8 5 C Face Tether ...

Page 12: ...Y Worldwide Brands NorthStarTM DynaparTM HengstlerTM HaroweTM Technical Support Tel 1 800 234 8731 Fax 1 847 662 4150 northstar techsupport dynapar com C SIZE TOLERANCES UNLESS INDICATED C D T C TITLE DRAWING NUMBER UL RoHS TUV CE CSA FCC VCCI ATEX TM 8 29 210 6 4 71 119 6 1 75 44 5 1 95 49 5 2 50 63 5 1 16 29 5 4 00 101 6 4 20 106 7 5 80 147 4 3 38 85 8 2 35 59 8 120 4X 30 5 70 144 8 RELEASED DAT...

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