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Page 9

1.2  ELECTRICAL INSTALLATION

IT IS VERY IMPORTANT

 that the mating connector 

and the encoder body be isolated from electrical 
ground in the wiring and conduit to prevent motor or 
machine shaft eddy currents from going to ground 
through the encoder bearings, as this will damage the 
bearings over time. To insure that this is being done, 
it is suggested that a plastic wiring/conduit  adaptor or 
non-conductive conduit is used to isolate the connector 
from any metallic surface or conductive conduit. Please 
see special note under table 1, for proper encoder 
connector shielding. Also, to allow for proper encoder 
grounding, the motor must be wired and grounded per 
your local NEC Requirements.

Electrical connections are made to the sensor 
module through a standard 1/2 inch NPT liquid tight 
flexible conduit. The nipple length may be changed 
to extend the outlet box if desired. Interconnection 
cable recommendations are as follows: stranded 
copper, 22 through 16 gage, braided or foil with drain 
wire shielding 0.05 F maximum total mutual or direct 
capacitance, outer sheath insulated. Shrink tubing may 
be placed over any wires without insulation. For lengths 
over 100 feet, use 18 gage or larger, to a maximum 
of 1000 feet. If shielded twisted pair wire is used, do 
not cross channels. Keep each pair of complementary 
channel outputs together in a single twisted pair (e.g., 
A and A). 

IMPORTANT: Reversing power and common will 
not damage the unit.  However, applying power to 
any of the sensor outputs may cause damage.

Grounding:

 For applications with high ground 

potential differences, DO NOT ground the encoder 
through both machine and controls end. Connect 
the shield at the controls end only. 

NOTE: If the 

shield is connected at both ends, grounding 
problems that degrade system performance can 
result.

 

CE Grounding Measures 

– For best EMC 

immunity the cable screen must be grounded on 
both encoder and controls end. For cable lengths 
longer than 30m or outdoor applications, additional 
measures must be implemented to comply with 
CE requirements. Connection of the encoder 
to DC power supply network is prohibited if CE 
compliance is required. CE-compliant products are 
tested to EN61326-1 EMC.

In all cases, system CE compliance is ultimately the 
responsibility of the manufacturer integrating the 
encoder.

1.3  QUICK RELEASE CONNECTOR HOOD WIRING

To install the Quick Release Connector, perform the 
following steps.
1.Remove the four screws from the mating connector 
housing that hold the terminal block in place. Re-
move terminal block from housing.
2.Insert wiring through liquid tight flexible seal and 
mating connector housing. Leave enough wire ex-
posed to comfortably reach the terminal block. Wire 
to terminal block according to wire code in Table 1.  
A similar wiring list is attached to enclosure. 
3.Tighten Liquid Tight fitting on housing. OPTIONAL: 
In some hostile environments, seal between con-
nector body and Sensor Module can be improved 
by smearing a sealant (silicone grease, etc.) on the 
neoprene seal of the connector.

4. Mate connector into place on sensor mount and 
snap the two latches into place. If only one sensor is 
being installed, ensure cover plate is installed over 
other sensor hole.

Table 1. Signal Coding  Table

* Index (Z) optional.  See Ordering Information

Common
B
A
Z*
No Connection
Vcc (5-26 VDC)
B
A
Z*
Shield

1
2
3
4
5
6
7
8
9
10

Black
Green
Blue
Violet
N/A
Red
Yellow
Gray
Orange
Braid

Signal                     Connector Pin     Pigtail Cable   MS 3102E18-IT# 

             

F
B
A

E
D
I
H
J
G

 

Quick Release Connector Hood Wiring

To install the Quick Release Connector, perform the following steps:
1. Remove the four screws that hold the terminal block in place from mating connector hood. Remove the terminal block from the

hood.
2. Insert wiring through the liquid tight flexible seal and the mating connector hood. Enough wire should be left exposed to

comfortably reach the terminal block.
3. Wire to terminal block according to the wire code in Table 1. A similar wiring list is attached to the enclosure.
4. Replace the terminal block in the connector hood. Insert and tighten the four mounting screws.
5. Tighten the liquid tight fitting on the housing.
6. OPTIONAL: In some hostile environments, seal between connector body and sensor module can be improved by applying a

Figure 7: Industrial Latching Connector

Uninstalling the Encoder
1. Loosen the 10-32 socket head cap screws in split shaft collar. Loosen 10-32 x • hex bolt attached to the bracket or bolt on  

the motor. Carefully remove the encoder and torque arm assembly.
2. Perform the installation steps in reverse order.

Returning Equipment to Dynapar
If it is necessary to return the unit for repair or replacement, a Return Goods Authorization (RGA) number must be obtained from a

factory representative before returning the equipment to our service department. When returning an instrument for service, the

following information must be provided before we can attempt any repair.
1. Instrument model and serial number.
2. User’s name, company, address, and phone number.
3. Malfunction symptoms.
4. Description of system.
5. Returned Goods Authorization number.

Please consult the factory for shipping instructions.

Summary of Contents for NexGen SLIM Tach HT55

Page 1: ...ion viewing the shaft clamp end of the encoder Quadrature Phasing 90 45 Symmetry 50 15 Number of Output Modules Single or Dual ELECTRICAL Input Power Requirements 5 26VDC 120mA typical per sensor module plus line driver load Output Signals IC WE Differential Line Driver 150mA sink or source Frequency Response 0 180kHz Data Index Noise Immunity Tested to EN61326 1 Electrical Immunity Reverse polari...

Page 2: ...ollowing general guide lines will help to ensure a trouble free installation Mounting the Encoder Wiring the Encoder Never connect or disconnect the encoder con nector or wiring while power is ON Doing so may damage the encoder Power should always be connected to the side of DC power Common should always be connected to the side of DC power Never connect A B or Z to the or side of DC power In some...

Page 3: ...them to the receiving device Any unused encoder signal wires must be individually insulated and tied back They should NEVER be in contact with common power sources or other output signal lines The encoder is correctly connected to the receiving device per the Electrical Specifications table and the receiving device s terminal strip label however it s counting in the wrong direction What s wrong In...

Page 4: ... 12 mm 2 5 3 25 63 82mm 1 4 6 mm BOLT SIZE RECOMMENDED TORQUE 1 4 6mm 5 16 8mm 3 8 9 5mm 1 2 12mm 50 60 in lbs 70 80in lbs 100 125 in lbs 125 150 in lbs STEP 1 PREPARATION AND RECOMMENDED TOOLS Disconnect power from equipment and encoder cable Ensure that you have the proper tools Typical tools that may be needed depend ing on the options chosen are 2 Phillips Screwdriver 3mm Hex Wrench Caliper Ga...

Page 5: ... STEP 9 GOOD INSTALLATION CHECK POINT Follow the 3 step installation check to ensure a good installation thus far Refer to figure above for key reference dimensions A Check clearances from mounting face Ensure you have a minimum clearance of 1 16 between the encoder shaft and any non rotating surface closest to the encoder shaft B Check tether installation Make sure that the tether is unstressed T...

Page 6: ... threaded holes on motor C Face Tighten 3 8 16 UNC to 200 in lbs Tighten 1 2 13 UNC to 500 in lbs 4 Slide the HT55 over the motor shaft After positioning the encoder to the best angular orientation adjust rod arm length thread rod may be cut to length if necessary for proper fit While installing the encoder engage the remaining end of the torque arm to the mounting bolt Tighten to 40 in lbs 5 Atta...

Page 7: ...unting on Fan Shroud Motor Cutaway Side View of the Bracket and Bolt Attachment C SIZE TOLERANCES UNLESS INDICATED C D T C TITLE DRAWING NUMBER UL RoHS R CE CSA TUV ATEX TM 23 JAN 2020 ROD_TETHER 1 OF 1 RELEASED DATE SHEET CHECKED DATE APPLICATION 23 JAN 2020 PRO E MODEL ROD_TETHER 005 01 1 4 DRAWN DATE X X FINISH ROD_TETHER 1 4 XXX XX ANGLES FILE NAME SCALE COMPLIANCE REQUIRED MATERIAL UNITS INCH...

Page 8: ...stalling the encoder engage the torque arm by inserting the 10 32 x 1 2 hex bolt into the tapped hole in the bracket Tighten to 40 in lbs 5 Without the encoder being completely tightened set the axial alignment so that no part of the torque arm assembly touches the motor but is perpendicular to the encoder body Position should be as close to C face as possible but not flush with motor 6 Tighten 10...

Page 9: ... EN61326 1 EMC In all cases system CE compliance is ultimately the responsibility of the manufacturer integrating the encoder 1 3 QUICK RELEASE CONNECTOR HOOD WIRING To install the Quick Release Connector perform the following steps 1 Remove the four screws from the mating connector housing that hold the terminal block in place Re move terminal block from housing 2 Insert wiring through liquid tig...

Page 10: ...5V out Line Driver IC WE Code 7 Output 1 Single 2 Dual Isolated Differential bidirectional signals A A B B For additional bore sizes available please consult factory M12 12mm M14 14mm M15 15mm M16 16mm M18 18mm M20 20mm M25 25mm M45 45mm M50 50mm M55 55mm Code 8 Fixing Stamped Metal Available when shaft is 1 25 or smaller 1 4 5 C Face Tether 2 8 5 C Face Tether 3 Slotted Tether Swivel Rod A Rod Te...

Page 11: ... 2 B C D 200 5 08 24X 15 2X 45 X 125 3 17 90 0 114573 0001 Tether Kit 530 13 46 Ø3 500 88 9 Ø2 506 63 65 Ø 53 13 46 2 94 74 68 Ø 82 20 83 1 25 31 75 24X ON 3 000 76 2 B C D Ø 20 51 24X 15 2 350 59 7 90 0 530 13 46 Ø3 500 88 9 Ø2 510 63 75 3 525 89 54 ON 3 000 B C 76 2 24X Ø 20 5 08 24X 15 25 6 35 1 25 31 75 75 19 05 2 14 54 36 625 15 88 90 0 4 5 C Face Tether Slotted Tether 8 5 C Face Tether ...

Page 12: ...Y Worldwide Brands NorthStarTM DynaparTM HengstlerTM HaroweTM Technical Support Tel 1 800 234 8731 Fax 1 847 662 4150 northstar techsupport dynapar com C SIZE TOLERANCES UNLESS INDICATED C D T C TITLE DRAWING NUMBER UL RoHS TUV CE CSA FCC VCCI ATEX TM 8 29 210 6 4 71 119 6 1 75 44 5 1 95 49 5 2 50 63 5 1 16 29 5 4 00 101 6 4 20 106 7 5 80 147 4 3 38 85 8 2 35 59 8 120 4X 30 5 70 144 8 RELEASED DAT...

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