Northwest Bear 80-200, Manual

Page 1: ...17 sales TeamBearUSA com www TeamBearUSA com 80 200 Wheel 13alancer 1 620 89593 1 a e a Team Bear USA a division of Northwest Equipment Mfg Inc 122 East Reserve Drive Kalispell MT 59901 406 755 0805 866 696 2327 877 349 2327 salesstaff teambearusa com www TeamBearUSA com ...

Page 2: ...Start Option Allows Operator To start Saves T1 me Machine By Either Press LnQ Start Butta1 or liJod Break Nay Shaft Allows Centerless Wheels Mxe Opportua Lt Les To Be Balanced For Profit Fine BaJ ance Rout ir1e AlCM For Balance BelCM Please Particular CUat a nlrs 1 4 oz CUt Off Interlock TireShield Prevent Operation Without Safe 0peA t1an Tire Shield In Place lbree Plug In Service Easy To Serv10e ...

Page 3: ...Start Option Allows Operator To start Saves T1 me Machine By Either Press LnQ Start Butta1 or liJod Break Nay Shaft Allows Centerless Wheels Mxe Opportua Lt Les To Be Balanced For Profit Fine BaJ ance Rout ir1e AlCM For Balance BelCM Please Particular CUat a nlrs 1 4 oz CUt Off Interlock TireShield Prevent Operation Without Safe 0peA t1an Tire Shield In Place lbree Plug In Service Easy To Serv10e ...

Page 4: ...CONTENTS SPECIFICATIONS 4 CAUTION INFORMATION 5 BALANCING PROCEOURI 6 CALIBRATION PROCEDURE 15 SPEC IAL PROBLEMS 17 SPEC IAL FUNCTIONS 18 TROUBLE SHOOTING CHART 20 Page 3 I ...

Page 5: ... DEPTH 46 INCHES HEIGHT 49 INCHES 1 6 H P MOTOR MODIFIEDTORQUE FORCED AIR COOLING BALANCINGCAPABILITY DYNAMIC STATIC TWOPLANE CYCLETIME 5 9 SECONDS APPROX FORAVERAGE WHEEL BALANCINGSPEED APPROXIMATELY 220 RPM for average size tire ACCURACY START NORMAL MODE tl 4 OZ OR t3 GRAMS LINEARTO 19 9 OZ STANDARDPACKAGE Includes balancer with built in 18 bin weight tray interlocked guard hood passenger back ...

Page 6: ...voltage and ampere rating_ Do not touch any of the internal electrical circuits of the balancer while the power cord is connected to the building outlet Do not expose the balancer to rain or moisture or operate it on a wet floor Keep hands hair and loose clothing away from the spinning parts of the balancer NOT E Use HANDSONLY on keyboards wheel nut and adapter The use of tools hammers or air tool...

Page 7: ...he back side of the wheel Sl ide the cone 1arge end first onto the shaft 3 Snap the black front cup onto the wheel nut with large or small end toward the wheel depending on wheel design 4 Mount wheel 5 Thread the wheel nut onto the balancer shaft Tighten the wheel nut to be sure of secure mounting at least four turns NOTE If wheels with extended centers cover balance shaft threads use the SMALL en...

Page 8: ...threads for at 1east four full turns Failure to tighten wheel nut securely or to force wheel firmly against the faceplate may result In serious personal injury TRUCK HHEEL NUT CONE COMBINATIONADAPTER OPTIONAL Wheels that are true to 1ug patterns must be mounted using optional combination adapter Examples include wheels from 1968 and earlier Volkswagen Peugeot and similar automobiles Wheels with no...

Page 9: ...swivels in holes marked S Ensure that the marks on the swive1s a1ign w i th the proper numbers on the center gear Bolt the swivels to the adapter but do not tighten the bolts 4 Attach the adapter to the wheel If the bolts are so tight that the swivels will not rotate loosen the bolts Thread lug nuts by hand and tighten evenly using an adapter wrench For best results use a crisscross tigh tening me...

Page 10: ...BALANCINGPROCEDURE CONTROL PANEL LAYOUT NUMBERKEYPAD RIM DISTANCE WHEELWIDTH WHEEL DIAMETER I l Page 9 STAR I T r 8n cr J c r J EJ STATIC MAG LU i Ir 0 f I t t 5 I 6 I 789 ...

Page 11: ...ve minutes for balancer to warmup It does not hav an on off switch and is ready for operation whenever the power cord is connected to a 1ive building outlet Keep faceplate clean and free of burrs grease and oil The wheel balancing shaft motor does not operate with the tire shield raised Use back cone system where possible Use truck cone from front only Most accurate 3 1 2 oz or 100 gram cal ibrati...

Page 12: ... number keys to enter numbers from Rim Distance Gauge ENTER 2 WHEEL DIAMETER Press ENTER2 then press number keys to enter wheel diameter in inches ENTER XI 3 WHEEL WIDTH Press ENTER3 then press number keys to enter wheel width shown on caliper scale ENTER RIM DISTANCE WI EEL WIDTH II Page 11 ...

Page 13: ...ce than start spin cycle as shown on next page DYNAMIC BALANCINGUSING ONE ADHESIVE WEIGHT INSIDE AND ONE ADHE IVE WEIGHT AT RIM CENTERLINE 1 MAG ALU 2 Press MAG AlU key once then start spin cycle as shown on next page DYNAMICBALANCING USINGONEADHESIVE WEIGHT ONEITHERSIDE OF RIM CENTERLINE Press MAG AlUkey twice then start spin cycle as shown on next page 1 MAG ALU 2 A When using adhesive weights b...

Page 14: ...urn tire by hand until all four arrow lights are lit on either one of the displays INSIDE WEIGHT DISPLAY OUTSIDE WEIGHT DISPLAY 3 Select weight amount shown on that display Attach at the top dead center point of display side of the rim Secure cl i p on weight to rim edge secure adhesive weight to pas it i on des i red when select i ng weight style NOTE If static balancing was selected place adhesi...

Page 15: ...5 Select weight shown on the display Attach at the top dead center point of display side of the rim Secure clip on weight o rim edge adhesiVe weight to position desired when selecting weight style CHECKSPIN To check for correct weight placement pre s START shield down for another spin cycle FINE BALANCE Hold STARTkey in while spin cycle takes place Page 14 ...

Page 16: ... the end of the calibration procedure The balancer must be plugged in for at least 5 minutes before calibration Calibration must be done carefully as described below The displays prompt the next step in the procedure NOTE Zero cal is no longer required cycling the balancer without the weight of a tire and wheel will result in meaningless readings 1 Mount an averagf size tire wheel 195 14 on the ba...

Page 17: ... will be displayed after spin cycle 5 Remove the 3 5 weight from outer rim and attach to position indicated by the arrOw 1ights on the inner r im Press the start key tAL Lot will be displayed after the spin cycle 6 Press the Lock key If beeping occurs prior o tAL LOC Make sure that correct weight and correct wheel were used and that proper ca 1i bra t i on procedure was used Pres s the Lock key an...

Page 18: ...proper pressure if necessary Re balance the wheel Suspension wear misalignment or worn or loose components Whee 1 not centered because of damaged hub damaged or worn center ho1e worn bolt circle holes or poor original manufactur e Check the wheel runout before balancing and on the car after mounting Replace as necessary Sensitive suspensions Use the fine balance feature hold the START switch depre...

Page 19: ...ound Automatic Diagnostic Error Codes ERR 3 Cause Requires calibration batteries check or replace OisDlav SPO ERR Possible optical timer problem Po sible PCB or optical timer problem ROT ERR ERR A Incorrect rim data enterec Beeping prior to CAL LOC or CAL ERR Possible sensor problem If any of the above codes appear call Service Page 18 ...

Page 20: ...ructions CODE WHAT DOESIT CHANGE 000 Places balancer in standard operation overrides special func tions 001 Displays weights as 01 oz 010 025 100 Displats weight as 1 oz Displays weight as 25 oz standard operation Displays weight in 1 gram values 200 Displays weight at 2 gram steps 500 Displays weight at 5 gram steps 550 Places balancer in motor drive operation standard operation 555 Places balanc...

Page 21: ...TROUBLESHOOTINGGUIDE Page 20 I I I I I r I ...

Page 22: ...ne Spring 18 460020 Truck Cone 19 460035 Small Cone 20 not used 21 460045 Large Cone 22 460060 Drum 23 460070 Hub Nut 24 460100 Plastic Gear 25 460110 Swivel Plate 26 460120 Adapter Nut 27 460160 Adapter Bolt 28 460170 Adapter Wrench 29 460185 Calipers 30 460190 Adapter Plate 31 460210 Distance Gauge 32 460230 Was er 33 460280 Adapter Washer 34 460360 Truck Spacer not shown 470030 Instruction Manu...

Page 23: ...PARTSLIST ILLUSTRATION HOOD ASSY ELECT ASSY PCBASSY DRIVEASSY SENSORASSY ACCESSORIES r 37 t I il t l lPi r 31 HEADASSY 1 n Page 22 ...

Page 24: ...ans Positiion correct add weight PosiUon correct subtract weight Positiion incorrect move weiHh sligh11 ly toward 12 O Clock Wei Jh i s cOI orect this means this means EIGHT LOCATED AT ANY POSTION ETWEEN10 11 or 1 2 O CLOCK this means Positiion incorrect move weiHh sligh ly toward 12 O Clock Hd small amount of weight Positiion incorrect move wei h1 slightly toward 12 O Clock Subtraci small amount ...