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4135 English, rev 3

 

5

operaTion

Prebending

In order to give the workpiece a 

symmetrically round shape, it is 

necessary to prebend the part of the 

workpiece, which should be bent first.
This must be made from the back 

of the machine and with the rolls 

rotating in the opposite direction (see 

picture 1 in the figure on the right).

Bending

Place the bending roll in the required position.
Introduce the prebent workpiece between the upper and lower rolls and use the bending roll as a back 

gauge.
Turn the hand wheel of the lower roll so that the workpiece is clamped between the rolls. Bend the sheet 

(check that the sheet runs above the bending roll as per figure above).
Adjust the bending roll and repeat the operation until the workpiece has got the desired shape. Swing 

out the top roll and remove the workpiece. Swing back the top roll into its initial position.
At the maximum operating length and sheet thickness tubes down to 1.5x the diameter of the top roll 

can be bent and for thinner material down to 1.2x the diameter of the roll.
When bending steel sheet or stainless steel the capacity of the machine will be reduced to about 2/3 

compared to mild carbon steel sheet.

Cone (taper) bending

In order to facilitate cone bending the bending roll can be set diagonally as follows:
The bending roll can be set diagonally in both ends by loosening the screw of the cam disk and adjust 

the handle upwards or downwards. When the desired inclination of the roll has been obtained, retighten 

the screw of the cam disk
Note: Do not forget to reset the parallelism of the rolls after completed cone bending.

Summary of Contents for 4135

Page 1: ...Bending Roll Machine 4135 Operating Instructions...

Page 2: ......

Page 3: ...and stickers 14 Dismantling of bending roll machine 15 Spare parts 16 Declaration of conformity 18 Contact information See back Note We reserve the right to alter specifications without prior notice...

Page 4: ...wer roll Stand slip collar side Pull out sleeve Hand wheel for lower roll Lever for bending roll Main components Front side Foot switch Disclaimer The machine pictured on this page is not necessarily...

Page 5: ...t the operation until the workpiece has got the desired shape Swing out the top roll and remove the workpiece Swing back the top roll into its initial position At the maximum operating length and shee...

Page 6: ...fting instructions This machine must be lifted by truck as long as it is packed in a crate or a wooden case When lifting it from the packing to the permanent working site an ap proved lifting device t...

Page 7: ...atisfactory The floor must be clean dry and free from oil and grease spots Never use easily inflammable material close to the machine Dirty working sites increase the risk of accidents Position of top...

Page 8: ...safe place The instruction manual contains important information that besides the safety information also give important information regarding operation service maintenance etc Modification of the ma...

Page 9: ...If the machine must be dismantled completely or partly contact your foreman Protective clothing Important Never use gloves when bending as this consider ably increases the risk of getting pinched bet...

Page 10: ...l that the operator has got the necessary information regard ing the safety of the machine as well as the special risks involved with this type of machine If the machine is not used in the proper way...

Page 11: ...ease should be used Guides for the roll bearing box as well as sleeves for the upper roll and cone bending device to be lubricated when required Grease lubs see grease chart The gearbox is lifetime lu...

Page 12: ...re in total 8 lubrication points 1 1 grease nipple in each bearing housing 2 1 grease nipple in the gear housing 3 1 grease nipple on the back side of each stand level with the axle 4 1 grease nipple...

Page 13: ...of rolls Top and lower rolls kg m Bending roll kg m Total dimensions length width height mm Working height mm Motor rating kW Voltage V Feeding motor Brand Type V kW Diameter of rolls top and lower ro...

Page 14: ...ckground white text Blue background white text MAIN SWITCH MUST BE DISCONNECTED FOR ALL TYPES OF SERVICE AND MAINTENANCE ONLY TRAINED STAFF MAY HANDLE THIS MACHINE Never run the machine with the top r...

Page 15: ...3 Loosen the four bolts and remove the cover 4 Dismount the two gears 5 Swing out the top roll and pull it out of the worm gear box 6 Dismount the tube bar at the front bottom stand and place a suita...

Page 16: ...Operating Instructions 4135 16 2013 05 23 SPARE PARTS...

Page 17: ...28 1 Mutter Nut Mutter Ecrou 29 1 Stoppskruv Stop screw Stellschraube Vis d arr t 30 1 Excenter Eccentric Exzenter Excentrique 31 1 Axel Axle Achse Axe 32 1 Sp nnstift Roll pin Spannstift Goupille de...

Page 18: ...anufacturer Nossebro Mekaniska Verkstad AB SE 465 30 NOSSEBRO 46 512 298 80 Distributor Nosstec AB SE 465 30 NOSSEBRO 46 512 298 85 herewith declare that Machine Type Serial No is manufactured in conf...

Page 19: ......

Page 20: ...41 39 Alings s SWEDEN Tel 46 0 512 298 85 Fax 46 0 512 298 89 E mail info nosstec se For copyright reasons all reproduction and copying of the texts tables and illustrations within this manual is proh...

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