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4135 English, rev 3

 

9

safeTy

Pinching risk of the workpiece

Note that there is a pinching risk between the ends 

of the workpiece, see figure.

Emergency stop

This machine is equipped with two emergency stop functions, i.e. one emergency stop on the electrical 

cabinet and one emergency wire running around the machine at foot height. This together with the fact 

that the machine is equipped with brake motor enables the machine to stop instantaneously in case of 

injury or risk of injury no matter where you are around the machine.

Service and maintenance

Before service and maintenance are carried out on the machine you must have had instructions from 

your foreman. You must also read and understand this instruction manual. Disconnect the main switch 

before the service job begins. If the machine must be dismantled, completely or partly, contact your 

foreman.

Protective clothing

Important! Never use gloves when bending, as this consider-

ably increases the risk of getting pinched between the rolls. 

For other handling of the workpieces use gloves. The operator 

must not carry belts, rings or necklaces.
Working shoes with steel inserts must be used.
Loose hanging clothes must not be used.
If the operator has long hair, this must not hang loose.

Deburring of the workpiece

Burrs and sharp edges must be removed from the workpiece before bending.

Jamming

If for some reason the machine stops while 

bending a workpiece, proceed as follows:
•  Crank down the bottom roll and possibly also the bending roll.
•  Remove the workpiece. Identify the trouble reason. If the motor protection is released, 

wait for some minutes before it is reset. The machine is then ready for use again.

•  If the trouble is mechanical or electrical: Cut the current and contact the supervisor.

Pinching risk

Summary of Contents for 4135

Page 1: ...Bending Roll Machine 4135 Operating Instructions...

Page 2: ......

Page 3: ...and stickers 14 Dismantling of bending roll machine 15 Spare parts 16 Declaration of conformity 18 Contact information See back Note We reserve the right to alter specifications without prior notice...

Page 4: ...wer roll Stand slip collar side Pull out sleeve Hand wheel for lower roll Lever for bending roll Main components Front side Foot switch Disclaimer The machine pictured on this page is not necessarily...

Page 5: ...t the operation until the workpiece has got the desired shape Swing out the top roll and remove the workpiece Swing back the top roll into its initial position At the maximum operating length and shee...

Page 6: ...fting instructions This machine must be lifted by truck as long as it is packed in a crate or a wooden case When lifting it from the packing to the permanent working site an ap proved lifting device t...

Page 7: ...atisfactory The floor must be clean dry and free from oil and grease spots Never use easily inflammable material close to the machine Dirty working sites increase the risk of accidents Position of top...

Page 8: ...safe place The instruction manual contains important information that besides the safety information also give important information regarding operation service maintenance etc Modification of the ma...

Page 9: ...If the machine must be dismantled completely or partly contact your foreman Protective clothing Important Never use gloves when bending as this consider ably increases the risk of getting pinched bet...

Page 10: ...l that the operator has got the necessary information regard ing the safety of the machine as well as the special risks involved with this type of machine If the machine is not used in the proper way...

Page 11: ...ease should be used Guides for the roll bearing box as well as sleeves for the upper roll and cone bending device to be lubricated when required Grease lubs see grease chart The gearbox is lifetime lu...

Page 12: ...re in total 8 lubrication points 1 1 grease nipple in each bearing housing 2 1 grease nipple in the gear housing 3 1 grease nipple on the back side of each stand level with the axle 4 1 grease nipple...

Page 13: ...of rolls Top and lower rolls kg m Bending roll kg m Total dimensions length width height mm Working height mm Motor rating kW Voltage V Feeding motor Brand Type V kW Diameter of rolls top and lower ro...

Page 14: ...ckground white text Blue background white text MAIN SWITCH MUST BE DISCONNECTED FOR ALL TYPES OF SERVICE AND MAINTENANCE ONLY TRAINED STAFF MAY HANDLE THIS MACHINE Never run the machine with the top r...

Page 15: ...3 Loosen the four bolts and remove the cover 4 Dismount the two gears 5 Swing out the top roll and pull it out of the worm gear box 6 Dismount the tube bar at the front bottom stand and place a suita...

Page 16: ...Operating Instructions 4135 16 2013 05 23 SPARE PARTS...

Page 17: ...28 1 Mutter Nut Mutter Ecrou 29 1 Stoppskruv Stop screw Stellschraube Vis d arr t 30 1 Excenter Eccentric Exzenter Excentrique 31 1 Axel Axle Achse Axe 32 1 Sp nnstift Roll pin Spannstift Goupille de...

Page 18: ...anufacturer Nossebro Mekaniska Verkstad AB SE 465 30 NOSSEBRO 46 512 298 80 Distributor Nosstec AB SE 465 30 NOSSEBRO 46 512 298 85 herewith declare that Machine Type Serial No is manufactured in conf...

Page 19: ......

Page 20: ...41 39 Alings s SWEDEN Tel 46 0 512 298 85 Fax 46 0 512 298 89 E mail info nosstec se For copyright reasons all reproduction and copying of the texts tables and illustrations within this manual is proh...

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