Novatech 11.569.00-B, Owner'S Manual

Page 1: ...Revision 0 Release date 28 10 2021 OWNER S MANUAL 1 0 ROLL TRAILER 100T 60FT For transporting evenly distributed loads on the trailer PROJECT NUMBER 11 569 00 B...

Page 2: ...NOVATECH ApS Skudehavnsvej 30 DK 9000 Aalborg P O Box 540 Tel 45 98 16 50 09 Fax 45 98 16 80 97 mail novatech dk 2 Revision History REVISION DATE DESCRIPTION PAGE CHANGED BY...

Page 3: ...iler 16 6 1 Before first use 16 6 2 Connecting the tugmaster 16 6 3 Loading the trailer 17 6 4 Driving with the trailer 19 6 5 Driving on the ramp 20 6 6 Disconnecting the tugmaster 20 6 7 Trailer tra...

Page 4: ...load kN 820 4 x 205 5th wheel load without gooseneck kN 305 Dimensions Total length mm 18500 Total width mm 2790 Total height mm 900 Rear overhang mm 5000 Length of the loading area ft 60 Running gear...

Page 5: ...Aalborg P O Box 540 Tel 45 98 16 50 09 Fax 45 98 16 80 97 mail novatech dk 5 Road requirements Max ramp angle deg 6 Max allowable transverse slope deg 4 Max tugmaster angle deg 70 Other requirements...

Page 6: ...ination Visible forms of animals insects or other invertebrates alive or dead in any lifecycle stage including egg casings or rafts or any organic material of animal origin including blood bones hair...

Page 7: ...o lift suspend or lower a given mass without fear of breaking TARE Tare is unladen weight of a device Remarks DANGER Highest danger level Immediate danger of death or severe injury The action is forbi...

Page 8: ...y and damage to the machine There are not always more persons in the immediate vicinity so it requires that operators are extra careful in their use since help is not in the immediate vicinity General...

Page 9: ...ble undamaged and tested cranes and load attachment gear for the respective load Wear safety shoes Use safety helmet CAUTION Danger from sliding rolling or falling components due to improper use of tr...

Page 10: ...e starting ensure that all devices are in place and functional Take into account the capacity limits especially lifting capacity Use appropriate safety equipment when working under special temperature...

Page 11: ...regulations Safety helmet Safety glasses Hearing protection Safety Vest Mask Always obey the local laws and regulations regarding safety All safety equipment must be visually inspected prior to use by...

Page 12: ...e people are in the danger zone Visual inspection before starting that no person is in the danger area Use safety vest for better visual contact NOTICE Operators should be trained in usage of machine...

Page 13: ...or U profiles Wheel beam made as box profile above running gear Forklift pockets made of bended C shape profile with reinforcement Reinforced gooseneck tunnel Rear crossbeam square profile Special ar...

Page 14: ...45 98 16 80 97 mail novatech dk 14 Lubrication nipple placed in wheel and bolts for service Additional 40 pcs of D rings 50t BL 6 at front end 4 at rear end 15 at each main beam Lashing eyes 2 at the...

Page 15: ...h devices overstressing the structure of the trailer cargo Do not overstress securing devices Do not over tighten securing devices so that the packaging or goods are damaged Do not fasten web lashings...

Page 16: ...d elements that should be installed after delivery lubrication of all greasing points for complete description of lubrication see section 7 2 Greasing points 6 2 Connecting the tugmaster Lower raise 5...

Page 17: ...of the trailer as possibly Loading the trailer Before loading make sure that Roll Trailer is parked horizontally The total load of the roll trailer must not exceed its maximum load capacity All cargo...

Page 18: ...7 mail novatech dk 18 Uniformly Distributed Load UDL as shown in the diagram below Fig 2 so that the centre of gravity of the load is in the appropriate areas of the diagram Other loading methods may...

Page 19: ...limit 2000m due to the risk of overheating tires and bearings and respect required standstill time at least three hours between driving cycles Keep COG of cargo as low as possible Avoid exceeding max...

Page 20: ...uch as possible to achieve about 30 50 mm distance between front foot and ground in order to obtain the maximum clearance at the rear when the trailer suspension is on the upper edge of the ramp raise...

Page 21: ...ed with D rings on its both side beams and both end beams This element helps to secure trailer during its transport Amount D rings used depends from the load Each D ring has 50t braking load BL with 4...

Page 22: ...Take in account length width and tare of trailer to make sure that forklift truck will be able to handle with it and will provide proper stability during transport Fig 6 Side view of roll trailer wit...

Page 23: ...ged and roll trailers are completely unloaded To stack and unstack use only forklift truck that will be able to handle with it and will provide proper stability during transport Do not exceed 3 pieces...

Page 24: ...d Cross Members Dents below 25mm sideways in flange can be accepted Dents below 10mm downwards can be accepted Forklift Pockets Only minor dents below 15mm can be accepted Deck Steel Deck broken deck...

Page 25: ...ts Dent up to 10mm inwards outwards are accepted Larger dents shall be repaired by straightening etc or if necessary the hub to be changed Tires To be checked for damages If damages exceed width of 50...

Page 26: ...0 400 bar 36 months recommended disassemble the hub clean bearings check the bearings technical condition change if necessary remove old grease from the hub change the seal apply new grease Grease nip...

Page 27: ...he rim with hydraulic press force 60t Before that rim surface must be cleaned from rust cuts and particles left from old tires Bends on rim cylinder are not accepted and must be replaced 7 5 Bearings...

Page 28: ...rmly on the ground Waste handling Dispose of hazardous waste such as waste oil fluids and grease according to your company s regulations 8 Spare parts Spare parts according to table 6 Table 6 Spare pa...

Page 29: ...supplier inspection if not otherwise agreed Claims and complaints concerning the warranty cannot be taken into account if the inspections and maintenance work have not been performed on schedule Regul...

Page 30: ...Y REV DESCRIPTION Drawn by date Checked by date Approved by date A DETAIL A 6 2 7 2 12 6 9 4 4 4 14 4 3 2 8 6 13 8 5 8 2 4 No Document Number Rev Title Mass Quantity 1 0 10 101 02 00 0 Rocker arm stra...

Page 31: ...x16 SP Drw 2021 08 05 2021 08 05 REVISION HISTORY REV DESCRIPTION Drawn by date checked by date Approved by date 1 2 3 2 2 1 9 2 11 2 12 2 10 2 4 2 5 2 6 2 7 2 8 2 Item Number Document Number Rev Titl...

Page 32: ...Product name Roll Trailer Type No Serial No Service book issued It is clients responsibility to follow service schedule and perform necessary regular maintenance works Warranty void if not followed 1...

Page 33: ...hone 45 98165009 Fax 45 9816 8097 Mail sale novatech dk Web www novatech dk Machine hours Dedicated service according to service schedule Performed on date Performed by 30 days 30 days 30 days 30 days...

Page 34: ...hone 45 98165009 Fax 45 9816 8097 Mail sale novatech dk Web www novatech dk Machine hours Dedicated service according to service schedule Performed on date Performed by 30 days 30 days 30 days HALF YE...

Page 35: ...hone 45 98165009 Fax 45 9816 8097 Mail sale novatech dk Web www novatech dk Machine hours Dedicated service according to service schedule Performed on date Performed by 30 days 30 days HALF YEAR 30 da...

Page 36: ...45 98165009 Fax 45 9816 8097 Mail sale novatech dk Web www novatech dk Machine hours Dedicated service according to service schedule Performed on date Performed by 30 days HALF YEAR 30 days 30 days 30...

Page 37: ...hone 45 98165009 Fax 45 9816 8097 Mail sale novatech dk Web www novatech dk Machine hours Dedicated service according to service schedule Performed on date Performed by 30 days 30 days 30 days 30 days...

Page 38: ...Skudehavnsvej 30 DK 9000 Aalborg Phone 45 98165009 Fax 45 9816 8097 Mail sale novatech dk Web www novatech dk 2 Additional repair maintenance Date Performed by Work description New parts used...

Page 39: ...Skudehavnsvej 30 DK 9000 Aalborg Phone 45 98165009 Fax 45 9816 8097 Mail sale novatech dk Web www novatech dk Date Performed by Work description New parts used...

Page 40: ...Skudehavnsvej 30 DK 9000 Aalborg Phone 45 98165009 Fax 45 9816 8097 Mail sale novatech dk Web www novatech dk Date Performed by Work description New parts used...

Page 41: ...Web www novatech dk Trailer operation book Client Order No Product name Roll Trailer Type No Serial No Date and time of starting work Name and surname of the operator Signature Daily Maintenance Read...

Page 42: ...Mail sale novatech dk Web www novatech dk Date and time of starting work Name and surname of the operator Signature Daily Maintenance Ready to work Comments YES NO YES NO YES NO YES NO YES NO YES NO Y...

Page 43: ...Mail sale novatech dk Web www novatech dk Date and time of starting work Name and surname of the operator Signature Daily Maintenance Ready to work Comments YES NO YES NO YES NO YES NO YES NO YES NO Y...

Page 44: ...97 Mail sale novatech dk Web www novatech dk Date and time of starting work Name and surname of the operator Signature Daily Maintenance Ready to work Comments YES NO YES NO YES NO YES NO YES NO YES N...