NOVAWINCH FENIX 25, Instructions And Operator’S Manual

Page 1: ...oad Jinhua Zhejiang China Tel 0086 579 82262697 Fax 0086 579 82262706 E mail info nowvow net http www novawinch com PLEASE READ CAREFULLY BEFORE OPERATE THE WINCH 2020 11 18 ELECTRIC WINCH FENIX 25 FE...

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Page 3: ...st unsafe practices Note Indicates additional information in the installation and operation procedures of your winch The following symbols on the product and in the Owners manual are used Correct inst...

Page 4: ...bearing Gear box hexagon socket head cap screws M5 25 Cross recessed countersunk head tapping screws ST3 5 12 Clutch cam Clutch lever O shape sealing ring 4 5 1 5 Clutch soulplate Clutch spring Clutch...

Page 5: ...eration of your Novawinch When mounting check all vehicle and winch parts for free operation Be sure that the winch mounting location does not signi canty reduce ground clearance SOLENOID MOUNTING 1 T...

Page 6: ...minals hold the inner nut with a wrench while tightening the outer nut with a second wrench Do not allow the terminals to rotate in their housings Rotation may cause internal wire breakage or part mis...

Page 7: ...where the solenoid is mounted Splice the red lead into wire that energizes with ignition switch on and de energizes with ignition off WIRING INSTALLATION Step 1 Connect the YELLOW 6 ga wire to the 1 p...

Page 8: ...note the solenoid top side up see Fig 6 and 3 Step 7 Connect the RED WIRE from the rocker switch and optionally from the socket assembly to your ATV s Ignition Switch key controlled wire This wire mu...

Page 9: ...ey Ignition Switch wire To Rocker Switch wire To Socket Assembly wire Top Page 7 Synthetic Rope Hawse Fairlead Mounting plate Solenoid The thumb switch The triangle plug cables Remote control Circiut...

Page 10: ...embly Socket Drum Assembly Gearbox Assembly Motor Assembly No Description Qty Motor Assembly FENIX 3500SR Parts list Hexagon socket cap screws M5 20 Drum barrel X ring Coupling I Rectangular spring Co...

Page 11: ...the hawse or roller fairlead on the front of the winch and does not rub across housings DANGER taken before making battery connection Explosion Drawing with 3500SR 9 5 1 3 4 5 6 7 8 9 10 11 12 13 14...

Page 12: ...triangle plug Cable set Remote control Circiut breaker Circiut breaker cover Screws ahd nuts 1 1 1 1 1 1 1 1 1 1 1 1 1 35 36 37 38 39 40 41 42 43 44 45 46 47 Wire Rope Mounting plate Roller fairlead...

Page 13: ...ove ball bearing Gear box hexagon socket head cap screws M5 25 Cross recessed countersunk head tapping screws ST3 5 12 Clutch cam Clutch lever O shape sealing ring 4 5 1 5 Clutch soulplate Clutch spri...

Page 14: ...age 12 WARNING DANGER Explosion Drawing with 3500WR 9 5 1 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 2 22 23 24 25 26 27 28 29 31 35 36 37 16 33 30 32 34 44 41 38 39 42 43 45 46 40 47 Page 29 12 1...

Page 15: ...triangle plug Cable set Remote control Circiut breaker Circiut breaker cover Screws and nuts 35 36 37 38 39 40 41 42 43 44 45 46 47 1 1 1 1 1 1 1 1 1 1 1 1 1 Synthetic Rope Hawse Fairlead Mounting pla...

Page 16: ...ing Gear box hexagon socket head cap screws M5 25 Cross recessed countersunk head tapping screws ST3 5 12 Clutch cam Clutch lever O shape sealing ring 4 5 1 5 Clutch soulplate Clutch spring Clutch han...

Page 17: ...NING WARNING CAUTION DANGER Explosion Drawing with 2500SR 9 5 1 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 2 22 23 24 25 26 27 28 29 31 35 36 37 16 34 33 30 32 44 41 38 39 42 43 45 46 40 47 Page 2...

Page 18: ...angle plug Cable set Remote control Circiut breaker Circiut breaker cover Screws and nuts 1 1 1 1 1 1 1 1 1 1 1 1 1 35 36 37 38 39 40 41 42 43 44 45 46 47 Wire Rope Mounting plate Roller fairlead Sole...

Page 19: ...ur Novawinch product dealer or go to www Novawinch net for the most current list of kits Hexagon socket cap screws M5 20 Drum barrel X ring Coupling I Rectangular spring Coupling Spring 4 8 18 0 8 Hex...

Page 20: ...orientation on the rope drum Fig 22 Your winch is designed to ROPE IN and ROPE OUT in one direction Do not attempt to reverse the operation of your winch Do not mount winch inverted base upward or pu...

Page 21: ...ause the winch brake if equipped to operate improperly and or cause the winch to fail Step 2 Position the winch over the holes in the mounting kit or structural support CAUTION Do not weld or machine...

Page 22: ...Current Amps lb kg ft min m min 0 0 26 7 9 25 2500 1135 10 5 3 2 162 Performance Page 20 Technical Data Sheet Page 21 3500lbs 1589kgs DC 12V 4 1hp 3 1kW 140 1 Ergonomic control 13 5 L x 4 5 D x 4 8 H...