Novoferm NovoDock L330, Assembly Instructions Manual

EN

General instructions

•  Please read the installation manual 

completely before using the product for 

the first time! Take note of the comments 

and comply with the safety notices and 

warnings!  

Make sure that all generally acknowledged 

legal and other binding regulations for the 

prevention of accidents and protection of the 

environment, national regulations and ack-

nowledged engineering and technical rules 

for safe and correct execution of the work 

are observed.
•  Check that the fasteners and fixing 

materials provided are suitable for the site 

conditions. Only use suitable fasteners 

and fixing materials.

•  Perform each step in sequence in 

accordance with the installation drawings!

•  Only use proper and suitable tools!

•  Only work on the leveller when it has 

been made non-operational.

•  Failure to observe these precautions 

may result in serious injury and material 

damage!

•  The components that are to be used are 

manufactured from high-grade, durable 

and solid materials. Even so, care must 

be taken during installation in order to 

avoid damage.

•  If parts suffer damage, always replace 

them with OEM parts. If you fail to do so, 

correct operation of the leveller can no 

longer be guaranteed! Furthermore, 

this voids the warranty!

Check the following before installation:

Check the following items before installation:
•  Does the electrical supply that is available 

correspond to the requirements for the 

leveller?

•  Are suitable cables and fuses available?

•  In the case of models that are to be 

installed in a prepared pit: Does the pit 

correspond to the relevant installation 

drawings and has an empty conduit 

measuring 70 mm in diameter been 

provided to allow insertion of the cable?

Only start installation work if all of the 

conditions are satisfied.

To check dimensional accuracy, measure 

the length and width of the pit, the height of 

the front and rear sides and the diagonals. 

The length of the diagonals (X) may not differ 

from each other by more than 10 mm.   

Instruction: The leveller must be installed so 

that it is perfectly horizontal across its 

width. If not, leveller operation may be 

adversely affected. There is also a risk of 

damage to the leveller.

Tools required for installation

You require the following tools for the instal-

lation work:
• 

 ESAB caddy 200 (5¬200A) welder (typical 

example).

• 

 ESAB OK 48.00 3.25  welding rod (typical 

example).

Lifting equipment

•  Forklift truck: Lifting capacity of at least 

35 kN,  fork length 2000 mm, or 

•  Crane: Lifting capacity of at least 35 kN 

in the area where work must take place.

Electrical connections

• 

Cable: 7 x 0.75mm² 

• 

Motor cable: 4 x 1.5mm²

Functional check 

•  Check all operating modes of the level-

ler upon completion of the installation 

work. To do so, use the leveller test  

report.

•  Fill out the test report truthfully and 

sign the entry. 

•  After doing so, hand this installation 

manual together with the other docu-

ments to the customer.

 Commissioning 

•  The leveller may only be used for the 

first time after handing over the decla-

ration of conformity.

•  Give the users instruction in how to 

operate the leveller. Do not allow third 

parties (e.g. visitors) to operate the leveller. 

•  This installation manual must be given 

to the customer and kept safely during 

the entire period of use!

•  Do not make any changes to the software 

for the programmable control unit.

•  Changes or additions to the product that 

has been delivered may only be made by 

the supplier.

•   The manufacturer is not liable for  

damage caused by non-observance of 

the installation manual or improper use.

•  Please note that the valid regulations 

require the leveller to be inspected by an 

expert once a year. 

•  Maintenance must be performed each 

year or every 5000 cycles.

2. General instructions

A malfunctioning leveller may cause 

personal injury and material damage to 

goods. Only use the leveller when in 

proper operating condition.

Warning

++ W++ W++ W+

Movements performed by the leveller 

may cause injury to people and damage 

to goods.

• 

Make sure that no people or objects 

are in the vicinity of the leveller 

when it is moving.

• 

Never use the leveller to raise people 

or objects.

Warning

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2.7

2.1

2.5

2.6

2.4

2.2

2.3

• 

When performing all installation 

tasks, switch off the power supply and 

secure the system to prevent it from 

being switched on by an authorised 

person.

• 

During installation, parts can drop, 

which may result in injury to people 

and damage to goods.

• 

Contact with electrically live compo-

nents may result in electric shock. 

Make sure that the customer's elec-

trical system has been installed in 

accordance with valid safety requi-

rements.

• 

Never connect a mains voltage supply 

to the control unit; this will result in 

irreparable damage to the electronics.

• 

Only perform welding and grinding 

tasks on the leveller if expressly 

permitted in the position in question. 

Ensure adequate ventilation in order 

to prevent build-up of an explosive 

atmosphere of dust and other com-

bustible materials.

Warning

++ W++ W++ W+

X1

X2

X1 = X2

(± 10 mm)

•  The area of application of this leveller 

is described in the EN 1398 standard.

•  Installation, repairs, maintenance 

and dismantling must be carried out 

by qualified professionals.

•  During commissioning, the qualified 

technician doing the work must be 

alert to possible hazards and check 

that the leveller operates correctly. 

Read this first!

++ W++ W++ W+

This installation manual must be given to the customer and kept safely during the entire period of use!  

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