Novoferm NovoDock L530 Original Assembly And Operating Instructions Download

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EN - 33

These assembly, operation and maintenance instructions must be kept for the entire period of use!

4.3.2 Required tools

The following lifting gear and tools are required for
assembly:

•

lifting gear

– crane (load capacity ≥ 35 kN) or
– forklift (load capacity ≥ 35 kN, fork

length 2000 mm)

•

welding machine (ESAB caddy 200 (5-200A) or
similar)

•

welding machine (ESAB 0K 48.00 3.25 or similar)

•

drilling machine

•

drill bits

•

spirit level

•

Torx screwdriver TX20

•

cross-tip screwdriver

•

screwdriver

•

open-end spanner

4.4

Transport

•

Fig.

, page A1. When using a crane:

Transport the dock leveller by means of the four
marked transport lugs.

•

Fig.

, page A1. When using a fork lift:

Always transport the loading bridge by means of
the four marked transport lugs.

Safely place the dock leveller on a level surface that
can  be  walked  under.  Remove  the  control  unit
(fastened  under  the  dock  leveller  platform  in  the  box
behind  the  hydraulic  unit).  Guide  the  cables  under-
neath the front of the dock leveller to the outside and
place  the  control  unit  e.g.  on  the  dock  leveller  plat-
form.

4.5

Inserting the dock leveller

4.5.1 Installation condition CZ

NOTICE

Malfunction due to damaged cables

•

Do not crush the cables of the con-
trol unit located on the outside of
the dock leveller!

Fig.

, page A2. Insert the loading bridge into the

installation  point  in  a  way  that  the  weld-on  attach-
ments  are  located  behind  the  pegs  in  the  concrete.
Ensure that the dock leveller is not braced and that a
lateral  clearance  of  10  mm  (+0/-2  mm)  between
frame and dock leveller platform is maintained.

Fig.

, page A2. Align the loading bridge horizont-

ally to the level of the hall floor using the four levelling
screws on the sides. If necessary, place the levelling
screws underneath (e.g. with FL 60x90x5, not in-
cluded in scope of delivery). Make sure that the diag-
onal dimensions of the loading bridge do not deviate
by more than 2 mm.

Fig.

, page A3. Fix the weld-on attachments to

the pegs using welding points.

Remove the transport locks on the dock leveller plat-
form.

4.5.2 Installation condition DZ1 (100-180 mm)

and DZ2 (181-250 mm)

NOTICE

Malfunction due to damaged cables

•

Do not crush the cables of the con-
trol unit located on the outside of
the dock leveller!

Fig.

, page A4. Insert the loading bridge into the

Fig.

, page A4. Align the loading bridge horizont-

ally to the level of the loading bridge using the four
levelling screws on the sides. If necessary, place the
levelling screws underneath (e.g. with FL 60x90x5,
not included in scope of delivery). Make sure that the
diagonal dimensions of the loading bridge do not de-
viate by more than 2 mm.

Fig.

, page A5. Fix all weld-on attachments to the

pegs using welding points.
Remove the transport locks on the dock leveller plat-
form.

4.5.3 Installation condition BZ

NOTICE

Malfunction due to damaged cables

•

Do not crush the cables of the con-
trol unit located on the outside of
the dock leveller!

Fig.

, page A6. Insert the dock leveller into the

installation point. Ensure that the dock leveller is not
braced

and

that

lateral

clearance

10 mm (+0/-2 mm) between frame and dock leveller
platform is maintained.
Fig.

, page A6. Make sure that the diagonal di-

mensions of the dock leveller do not deviate by more
than 2 mm. Fix the dock leveller to the pre-frame us-
ing welding points. Remove the four transport locks
on the dock leveller platform.