Novoferm NovoDock L530 Original Assembly And Operating Instructions Download

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34 - EN

These assembly, operation and maintenance instructions must be kept for the entire period of use!

4.5.4 Installation condition EZ

NOTICE

Malfunction due to damaged cables

•

Do not crush the cables of the con-
trol unit located on the outside of
the dock leveller!

Fig.

, page A7. Insert the loading bridge into the

installation  point  in  a  way  that  the  weld-on  attach-
ments  are  positioned  in  the  reinforcement.  Ensure
that the dock leveller is not braced and that a lateral
clearance  of  10  mm  (+0/-2  mm)  between  frame  and
dock leveller platform is maintained.

Fig.

, page A7. Align the dock leveller horizont-

ally. Make sure that the diagonal dimensions of the
loading bridge do not deviate by more than 2 mm.

Fig.

, page A8. Fix the frame of the loading

bridge to the substrate with suitable screws. Connect
the loading bridge to the reinforcement using welding
points.
Remove the transport locks on the dock leveller plat-
form.

4.6

Further assembly steps

4.6.1 Removing the transport lock of the lip

leveller

Fig.

, page A8. Disassemble the transport lugs.

For dock levellers with a lip leveller length of 500 mm,
remove the screws and retaining plates on both sides
on the lip leveller.

4.6.2 Test run

Fig.

, page A9. Insert the CEE plug of the control

unit into a socket. Carry out a test run of the dock lev-
eller (see assembly and operating instructions of the
control unit). In doing so, check all functions of the
dock leveller.

4.6.3 Inserting the maintenance support

Fig.

, page A9. Move the dock leveller to its up-

permost  position.  Switch  off  the  main  switch  and  se-
cure it against switch-on.
Insert  the  maintenance  support  first  at  the  top  and
then  at  the  bottom  into  the  receptacle  on  the  dock
leveller.
Switch  on  the  main  switch.  Lower  the  dock  leveller.
Switch  off  the  main  switch  and  secure  it  against
switch-on.

4.6.4 Checking the hose connections

Check the hose connections on the three hydraulic
cylinders and on the hydraulic unit for tightness.

4.6.5 Connection to the control unit

Fig.

, page A10. Disconnect the cables of the hy-

draulic  motor  at  the  control  unit  (see  assembly  and
operating instructions of the control unit).
Assemble  the  control  unit  at  the  intended  installation
point.
Guide  the  cables  through  the  empty  conduit  to  the
control unit and reconnect them to the control unit.
Fix the cable under the dock leveller platform with the
supplied cable clamps.

4.6.6 Mounting the cable channel

Fig.

, page A10. Use a cable channel (not in-

cluded in the scope of delivery) to protect the cables
between the outlet on the floor and the control unit.

4.7

Completion

4.7.1 Installation condition CZ

Fig.

, page A11. Weld the weld-on attachments of

the loading bridge to the pegs.
If  the  dock  leveller  is  galvanised,  spray  the  area
around  the  weld  seams  with  cold  galvanising  spray
(not  included  in  the  scope  of  delivery)  and  allow  to
dry for at least 30 minutes.
Touch up all damaged areas in the paint with the sup-
plied touch-up paint.

Fig.

, page A11. Seal the slots between the load-

ing  bridge  frame  and  the  building  before  pouring  in
the  concrete  grout.  We  recommend  that  you  cover
the  loading  bridge  platform  with  a  protection  film  be-
fore pouring in the concrete grout.
Pour  in  the  concrete  grout.  Make  sure  to  use  con-
crete  of  appropriate  quality,  at  least  C20/25.  If  you
pour in the concrete grout from a great height, make
sure  that  the  lateral  pressure  does  not  become  too
high  during  the  pouring  and  compaction  process.
Otherwise, the side walls may deform.
Close the holes in the loading bridge platform with the
plastic plugs.

4.7.2 Installation condition DZ1 and DZ2

Fig.

, page A12. Weld all weld-on attachments of

Fig.

, page A12. Seal the slots between the load-