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NSGV SERIES “CYCLONE” DUST COLLECTOR  

I, O, & M MANUAL 

 

TROUBLESHOOTING 

 

PROBLEM PROBABLE 

CAUSE 

REMEDY 

Improper motor wire size 

Rewire using correct wire gauge as specified by national and local codes 

Not 

wired 

correctly 

Check and correct motor wiring for supply voltage. See motor 

manufacturer’s wiring diagram. Follow wiring diagram and the National 

Electric Code. 

Unit not wired for available voltage 

Correct wiring for proper supply voltage. A 10% differential is permissible. 

Input circuit down 

Check proper supply to motor circuit on all leads. 

Blower Fan & 

Motor Do Not 

Start 

Electrical supply circuit down 

Check power supply circuit for proper voltage. Check for fuse or circuit 

breaker fault. Replace as necessary. 

Blower rotation backwards 

Proper  blower  rotation  is clockwise when looking down at the blower 

motor.  

Incorrect motor-starter installed 

Check for proper motor starter and replace if necessary. 

Incorrect motor heater coil installed 

Check and replace as necessary. 

Starter or supply voltage connections 

loose 

Check all wiring connections for tightness. Loose connections can cause 

single phasing on three-phase circuits and heater coil damage. Motor 

hum or growling is an indication of this condition. 

Dust storage container is leaking or 55-

gallon drum cover is loose 

Check for large leaks in the storage chamber. Check the 55-gallon drum 

cover gasket and that the drum cover is fastened securely. 

Motor Runs Hot, 

Starter Kicks 

Out 

Electrical circuit overload 

Check that the power supply circuit has sufficient power to run all 

equipment. 

Unit not wired for available voltage 

Correct wiring for proper supply voltage. A 10% differential is permissible. 

Blower rotation backwards 

Proper  blower  rotation  is clockwise when looking down at the blower 

motor.  

Dust storage container leaking or 55-

gallon drum cover is loose 

Check for large leaks in the storage chamber. Check the 55-gallon drum 

cover gasket and that the drum cover is fastened securely. 

Large diameter branch in extended length 

duct system 

Install blast gate. 

Improper duct or hood size 

Check and replace if necessary. 

Fan exhaust area restricted 

Check  blower  exhaust  area for obstructions. Remove material or debris. 

Adjust damper flow control. 

Obstruction in duct 

Check and remove obstructions. 

Filter bags plugged 

Check and clean or replace if necessary. 

Insufficient 

Airflow 

Grinding or polishing equipment in use 

Increase air flow to compensate for equipment that creates its own air 

circulation. 

 

 

 

 

 

 

 

 

 

9

 

National System of Garage Ventilation 

714 N. Church St. / P.O. Box 1186 

Decatur, IL 62525 

(217)423-7314 / (800)728-8368 / (fax)(217)422-5387 

NSGV.com 

   JMDILLIGAF@aol.com 

Summary of Contents for CYCLONE Series

Page 1: ...ack Surge Hopper Cabinet Base Double Drum Base Hopper Base Optional Equipment Includes Attenuator Exhaust Accessories Filter Bag s Filter Bag Enclosure Explosion Relief Panels National System of Garage Ventilation 714 N Church St P O Box 1186 Decatur IL 62525 217 423 7314 800 728 8368 fax 217 422 5387 NSGV com JMDILLIGAF aol com ...

Page 2: ...indoor box like collectors can be set directly on the floor on soft rubber pads If the unit rocks shim as necessary Collectors with legs or floor anchors must be anchored or bolted to the foundation Shim as necessary All field assembled joints must be caulked airtight Straighten any bent flanges Wipe any mating surfaces clean then use a proper caulk that has a temperature rating exceeding the oper...

Page 3: ...el Blower Aligned Incorrectly Flow Flow Other Collectors Sections ELECTRICAL Independently ground this equipment with at least 0 bare copper conductor to a buried grounding rod or a grounded water pipe system Grounding to the building steel is not sufficient All connections must be made correctly This is necessary to protect personnel and to help protect against explosions and or fires If the moto...

Page 4: ...e flanges Orient the plenums as shown below NOTE CAULK ALL FLANGES PRIOR TO BOLTING TOGETHER Closed Edge Typical Closed Edge Typical Closed Edge Typical Air Inlet From Blower Outlet No Filter Collar On This Module Front View Top View Open Bolt Bolt Bolt Bolt 3 National System of Garage Ventilation 714 N Church St P O Box 1186 Decatur IL 62525 217 423 7314 800 728 8368 fax 217 422 5387 NSGV com JMD...

Page 5: ...h piece that is added After completing this assembly procedure hoist and temporarily support the After Filter module assembly previously assembled The After Filter assembly may now be bolted to the Noise Attenuator assembly The assembly should look as shown below NOTE CAULK ALL FLANGES BEFORE BOLTING TOGETHER IN EACH STEP After Filter Module Plenum Transition Large Noise Attenuator and Blower Cycl...

Page 6: ...13 Plastic Tubing 4 pcs 6 Skin Side 54 Long 14 Connecting Rod for Manual Shaker 9With nut 7 Skin End 54 Long 15 2 Knob foe End of Connecting Rod 8 10 x 1 2 Sheet Metal Screws 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 LOCATE ARRANGE CUT OUT FOR RETURN AIR DUCT PER BUILDING PLANS ASSEMBLE SHAKER ON OPPOSITE SIDE THAN SHOWN FIELD DRILL BOLT AIR FLOW 5 National System of Garage Ventilation 714 N Church St P...

Page 7: ...tubes taut re check levelness and height of 12 and then cut off and discard all but 1 of excess tubing 13 which sticks through the collars in 12 Shove a nail or other metal rod into each tube and bury 12 s set screws through the plastic into the nail or metal rod 7 Choose the door side and mount 9 48 above the pad on that side Hang doors 10 Left Hand door overlaps Right Hand door with about 1 4 bo...

Page 8: ...rt Up Check List step by step you can apply full continuous power After a short period of operation 15 minutes or so turn off all power and check that all bolts anchors and other connections are all tight It is extremely important that the blower motor and support and all bolted connections associated with the unit be securely tightened Re check again after another 15 minutes of operation and agai...

Page 9: ...nly be done after contacting a local sales or service shop of the motor manufacturer They will be able to give details of warranty service and parts When the surface is dry and clean the new adhesive backed gasketing sticks instantly Cut butting ends square and allow 1 4 extra length so the gasket is compressed when fitted Filter Cleaning If shaking does not correct a fall off in airflow or if col...

Page 10: ...ust storage container is leaking or 55 gallon drum cover is loose Check for large leaks in the storage chamber Check the 55 gallon drum cover gasket and that the drum cover is fastened securely Motor Runs Hot Starter Kicks Out Electrical circuit overload Check that the power supply circuit has sufficient power to run all equipment Unit not wired for available voltage Correct wiring for proper supp...

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