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NSGV SERIES “CYCLONE” DUST COLLECTOR 

I, O & M MANUAL 

 

START-UP

 

Before Start-Up: 

Spin the blower wheel by hand. Make sure that there is no rubbing. If the wheel does rub, the assembly clearance must be 

restored. On most units, the blower inlet cone (funnel) is provided with oversized holes and can be adjusted radically if needed. On small and 

medium cyclones, the motor feet holes have sufficient clearance or can be shimmed to provide adjustment or, if C-Faced flange mount, the 

entire blower can be shifted after loosening the bolts that attach it to the top of the cyclone. 

NOTE: MAKE SURE TO RETIGHTEN ALL BOLTS 

BEFORE OPERATION. 

Start-Up Checklist:

 

 

1. 

Make sure power is disconnected. 

 

2. 

Check all bolts, anchors, etc, to make sure they are completely tightened. 

 

3. 

The blower wheel spins freely by hand. 

4. 

All wiring is completed with no loose wires left open. Fuses or circuit breakers are sized correctly. Heaters in starters sized 

for full-load motor amps should be plus 5% to 10%. 

 

Inlet and Outlet ducting is in place and blastgates are open. 

 

6. 

Al doors, covers, hopper slides, etc. are in place. 

 

7. 

Dust drums are in place and sealed. 

 

8. 

Oil mist drain traps are pre-filled with coolant. 

9. 

Electrical shakers, if provided, are at neutral position (cyclone after filter) or bottom of stroke (fabric, smoke, fume, etc.). 

Also verify the rotation is correct.   

 

10. 

Make sure all personnel are clear and close the fused power switch, turning the power on. 

 

11. 

Press “Emergency Stop Button” if automatic shaker timer control exists. 

 

12. 

Press “Blower Start Button” which starts the unit. 

 

OPERATION

 

After going through the Start-Up Check List step by step, you can apply full continuous power. After a short period of operation, 15 minutes or 

so, turn off all power and check that all bolts, anchors, and other connections are all tight. It is extremely important that the blower motor and 

support and all bolted connections associated with the unit be securely tightened. Re-check again after another 15 minutes of operation and 

again after a few days of operation. After this, checks should be routinely made to insure the best possible performance of the unit. Shakers, 

because they handle a low frequency varying load, are prone to loosening. Check shakers at least once a month.   

Dust Catch: 

When first used, empty containers regularly. This should be done until a regular service schedule can be established so that 

containers do not get over two-thirds full.

  

 

Filters and After-Filters:

 

It is very important to clean filters often. This can be done by shaking the filters vigorously. The filters are semi 

permanent and rugged providing you follow the steps listed below. 

1. 

Shake thoroughly at least once a day or if dust load is heavy, at every break. An initial dust cake can be developed more 

rapidly on light jobs by postponing the first shaking, but, once developed; shaking should be done daily thereafter. 

2. 

Never shake filters while the unit is running.

 This drives the Sub-Microscopic dust particles into the fabric and will plug 

the filters. This is called “blinding”. 

3. 

Never allow moisture into the unit or allow the fingers to get wet.

 Never operate so the air goes below its dew point 

which will cause undue humidity and condensation, creating a liquid. 

 

 

 

 

 

            

National System of Garage Ventilation 

714 N. Church St. / P.O. Box 1186 

Decatur, IL 62525 

(217)423-7314 / (800)728-8368 / (fax)(217)422-5387 

NSGV.com 

   JMDILLIGAF@aol.com 

Summary of Contents for CYCLONE Series

Page 1: ...ack Surge Hopper Cabinet Base Double Drum Base Hopper Base Optional Equipment Includes Attenuator Exhaust Accessories Filter Bag s Filter Bag Enclosure Explosion Relief Panels National System of Garage Ventilation 714 N Church St P O Box 1186 Decatur IL 62525 217 423 7314 800 728 8368 fax 217 422 5387 NSGV com JMDILLIGAF aol com ...

Page 2: ...indoor box like collectors can be set directly on the floor on soft rubber pads If the unit rocks shim as necessary Collectors with legs or floor anchors must be anchored or bolted to the foundation Shim as necessary All field assembled joints must be caulked airtight Straighten any bent flanges Wipe any mating surfaces clean then use a proper caulk that has a temperature rating exceeding the oper...

Page 3: ...el Blower Aligned Incorrectly Flow Flow Other Collectors Sections ELECTRICAL Independently ground this equipment with at least 0 bare copper conductor to a buried grounding rod or a grounded water pipe system Grounding to the building steel is not sufficient All connections must be made correctly This is necessary to protect personnel and to help protect against explosions and or fires If the moto...

Page 4: ...e flanges Orient the plenums as shown below NOTE CAULK ALL FLANGES PRIOR TO BOLTING TOGETHER Closed Edge Typical Closed Edge Typical Closed Edge Typical Air Inlet From Blower Outlet No Filter Collar On This Module Front View Top View Open Bolt Bolt Bolt Bolt 3 National System of Garage Ventilation 714 N Church St P O Box 1186 Decatur IL 62525 217 423 7314 800 728 8368 fax 217 422 5387 NSGV com JMD...

Page 5: ...h piece that is added After completing this assembly procedure hoist and temporarily support the After Filter module assembly previously assembled The After Filter assembly may now be bolted to the Noise Attenuator assembly The assembly should look as shown below NOTE CAULK ALL FLANGES BEFORE BOLTING TOGETHER IN EACH STEP After Filter Module Plenum Transition Large Noise Attenuator and Blower Cycl...

Page 6: ...13 Plastic Tubing 4 pcs 6 Skin Side 54 Long 14 Connecting Rod for Manual Shaker 9With nut 7 Skin End 54 Long 15 2 Knob foe End of Connecting Rod 8 10 x 1 2 Sheet Metal Screws 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 LOCATE ARRANGE CUT OUT FOR RETURN AIR DUCT PER BUILDING PLANS ASSEMBLE SHAKER ON OPPOSITE SIDE THAN SHOWN FIELD DRILL BOLT AIR FLOW 5 National System of Garage Ventilation 714 N Church St P...

Page 7: ...tubes taut re check levelness and height of 12 and then cut off and discard all but 1 of excess tubing 13 which sticks through the collars in 12 Shove a nail or other metal rod into each tube and bury 12 s set screws through the plastic into the nail or metal rod 7 Choose the door side and mount 9 48 above the pad on that side Hang doors 10 Left Hand door overlaps Right Hand door with about 1 4 bo...

Page 8: ...rt Up Check List step by step you can apply full continuous power After a short period of operation 15 minutes or so turn off all power and check that all bolts anchors and other connections are all tight It is extremely important that the blower motor and support and all bolted connections associated with the unit be securely tightened Re check again after another 15 minutes of operation and agai...

Page 9: ...nly be done after contacting a local sales or service shop of the motor manufacturer They will be able to give details of warranty service and parts When the surface is dry and clean the new adhesive backed gasketing sticks instantly Cut butting ends square and allow 1 4 extra length so the gasket is compressed when fitted Filter Cleaning If shaking does not correct a fall off in airflow or if col...

Page 10: ...ust storage container is leaking or 55 gallon drum cover is loose Check for large leaks in the storage chamber Check the 55 gallon drum cover gasket and that the drum cover is fastened securely Motor Runs Hot Starter Kicks Out Electrical circuit overload Check that the power supply circuit has sufficient power to run all equipment Unit not wired for available voltage Correct wiring for proper supp...

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