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APPENDIX 

SERVICE BOOK 

 

Although the sterilizer’s average life is about 8-12 years, it is compulsory to carry out periodic controls in order 
to check the correct calibration and for possible wear of components. The control interval, as reported on the 
Service  Book,  is  1  year  or  1500  cycles  for  the  ordinary  maintenance,  and  4  years  or  10.000  cycles  for  the 
special maintenance. The sterilizer is configured to signal on  the  display,  as  the  first  term  comes  to expire, 
the message “ NEED SERVICE”. This feature is in compliance with the norm EN13060 and answers to spe-
cific safety requirements. The maintenance activities must be performed by authorized technicians ( provided 
with card or certificate released by 

NSK 

) and reported on this Service Book.  

 

 

 

Model    .................................................................  

Serial Number  .............................  

 
Installation Date  ...................................................  

Altitude   .......................................  

 
Installer     ...........................................................................................................................  
 
Reseller    ............................................................................................................................  
 
Sterilization Manager:    ...................................................................................................... .

 

 

Standard periodic checks 

 

Pos. 

Check/Activity 

Ordinary maintenance 

Special maintenance * 

Door adjustment 

1 Year / 1.500 cycles 

 

 

-  Gasket replacement 

1 Year / 1.500 cycles 

 

 

-  Disk-door clearance check 

1 Year / 1.500 cycles 

 

 

-  Closing force check 

1 Year / 1.500 cycles 

 

 

-  Lubrication 

1 Year / 1.500 cycles 

 

 

-  Component wear check 

1 Year / 1.500 cycles 

 

 

-  Closing pin replacement 

 

4 Years / 10.000 cycles 

 

-  Screw hinge replacement 

 

4 Years / 10.000 cycles 

 

-  Screw tightening 

 

4 Years / 10.000 cycles 

Calibration / Validation 

1 Year  

 

 

-  Altitude setting check 

1 Year / 1.500 cycles 

 

Filter cleaning / replacement 

1 Year / 1.500 cycles 

 

 

-  Bacterial filter replacement 

6 Months / 500 cycles 

 

Pump feature check 

1 Year / 1.500 cycles 

 

 

-  Pump replacement 

 

10.000 cycles 

Tank cleaning 

1 Year / 1.500 cycles 

 

Condenser cleaning 

1 Year / 1.500 cycles 

 

Safety valve replacement 

 

4 Years / 10.000 cycles 

 

*) To be carried out in factory’s

 

service department 

In case of  direct ship or consign for shipping the sterilizer for service center or factory repairing, include a copy of 

the filled Service Book pages. 

 

Summary of Contents for iClave Plus

Page 1: ...Rev 1 Date June 2015 plus Water Steam Sterilizer Class B OPERATION MANUAL...

Page 2: ...all the agent Thanks for the confidence given All rights reserved No portion of this publication can be printed transmitted rewritten stored in a data recovery system translated in any foreign or comp...

Page 3: ...1 Available sterilization cycles 15 4 3 2 Starting a sterilization cycle 16 4 4 STOPPING THE CYCLE 17 4 5 TOPPING UP AND DRAINING THE WASTE WATER TANK 18 4 5 1 Topping up the main tank 18 4 5 2 Drain...

Page 4: ...t damages or missing parts see delivery note IN CASE OF DAMAGES OR MISSING PARTS PLEASE IMMEDIATELY INFORM AND IN DETAIL THE FORWARDER NSK AND ITS AREA AGENT 1 2 CONFORMITY TO EUROPEAN DIRECTIVES The...

Page 5: ...3 1 3 PACKAGE DIMENSIONS AND WEIGHT Total weight 58 Kg Store the package for possible future shipment 1 4 UNPACKAGING...

Page 6: ...1 OVERALL DIMENSIONS 2 2 USABLE SPACE IN THE CHAMBER Diameter 240 mm Depth 384 mm Capacity 17 5 l Useful dimensions per tray 315 x 214 mm x 2 315 x 168 mm x 2 Useful tray volume 10 l Net weight 47 Kg...

Page 7: ...heard pull it gently you have to feel that the cap is free to move The valve can not be adjusted or serviced for safety reasons Follow the maintenance program described in the ap pendix SERVICE BOOK...

Page 8: ...ent sterilization cycle has not been successfully completed The water waste contained in the recovery tank is to be regarded as biologically contaminating therefore when this tank is emptied suitable...

Page 9: ...fresh water tank drain Quick connector for waste water tank drain Water inlet filter Temperature sensor Air line filter Safety valve connection Safety valve Automatic draining of used water tank opti...

Page 10: ...y may be replaced only by au thorized service Varta CR2032 Sterilization time from 3 to 90 depending on the selected cycle Transmitted heat in environment 0 22 J h at 23 C Drying time from 6 to 14 dep...

Page 11: ...ater easier during the drain phase WARNING do not place the unit on surfaces which could cause fire or fume if hot items fall from the equipment 3 For the correct operation it is mandatory to leave a...

Page 12: ...he trays from the chamber and close the door When the unit is off the door is blocked if the block per sists turn off and then on again the unit 4 Hold on the key UP and push the key Power the display...

Page 13: ...the factory test the equipment is set at a default value of 100m and can be left unchanged for real alti tude values between 0 and 200m since a 100m error does not affect the equipment operation To b...

Page 14: ...ake another cycle Phase in progress signalling Led turned on or flashing during the phases of the cycle LCD displays Visualize from the top the value of the parameters Time when the unit is OFF Temper...

Page 15: ...e numbers to the right indicate the value of the temperature in the chamber expressed in Celsius degrees Cycle class indicators B or S Temperature cycle indicators 121 C for cycles 2 and 7 134 C for c...

Page 16: ...a fata backup The size of the data is limited to few Kbyte so a small capacity is needed a big amount of data stored in the USB stick decreases the speed of access so it is suggested to delete the fil...

Page 17: ...mperature reading on the display is inaccurate because no steam being there 3 Arrange the material to be sterilized on the trays load the chamber and close the door 4 Check the indication of the water...

Page 18: ...values icon Vacuum turns off and Led Sterilize turns on The display time starts the countdown marking the time remaining to the end of the sterilization phase The sterilization phase is followed by th...

Page 19: ...ready warm or press key Power to put the unit in stand by status OFF on the display If the door is not opened or a key pressed within 30 minutes the unit switches to stand by OFF automatically WARNING...

Page 20: ...n again only af ter one cycle or if the unit is switched off then the icon will blink again with the empty symbol when there is not enough water to run another cycle the current cycle will be anyway c...

Page 21: ...value than push START the display shows SPECIAL TIME using UP and DOWN select the value than push START the display shows VACUUM SPECIAL using UP and DOWN select the value than push START the display...

Page 22: ...umber of prints needed with UP and DOWN the print starts opening the door LANGUAGE selects the language of the display messages and cycles report ALTITUDE adjust the elevation above the see level of t...

Page 23: ...avoid excessive heating To close the door switch on the unit again 1 Put a cleaning tab in the chamber and close the door THE CHAMBER MUST BE EMPTY 2 Select the cycle C CLEANING 3 Push START this cyc...

Page 24: ...s is EN13060 ch 10 6 for the B type cycles and ch 10 5 for the S type For any explanations or information contact your authorized reseller or directly NSK 6 4 1 Porous load test B D The test can be pe...

Page 25: ...ture and with the main tank full At the end of the auto test the display will show the message H2O good or H2O hard if the meas ured conductivity value is respectively lower or higher than 15 S ATTENT...

Page 26: ...the mes sage appears before starting a cycle Top up the main tank FULL H2O The waste water tank is full the message ap pears before starting a cycle Drain the waste water tank MANUAL STOP Cycle manua...

Page 27: ...1 8 4 ABORTED CYCLE ALARMS The alarms shown on table C refer to faults keep the sterilization process from being completed Identify the fault on the table and carry out the recommended action The alar...

Page 28: ...aulty Call for a technical service AL 15 Chamber temperature sensor faulty Call for a technical service AL 16 Pressure sensor faulty Call for a technical service 8 5 CLASS B ADDITIONAL ALARMS TABLE D...

Page 29: ...le development and with the following data content date and time of the process progressive cycle number selected program and parameters cycle type sterilization or disinfecting start end time of the...

Page 30: ...e technician is able to detect any significant data of the machine and to per form more quickly and cheaply both troubleshooting and repairing Moreover the system allows the connection via external mo...

Page 31: ...Standard periodic checks Pos Check Activity Ordinary maintenance Special maintenance 1 Door adjustment 1 Year 1 500 cycles Gasket replacement 1 Year 1 500 cycles Disk door clearance check 1 Year 1 500...

Page 32: ...es Aborted cycles Alarm code Technician name Door adjustment Filter Calibration Cond cleaning Pump Tank cleaning Notes Sterilizer OK YES NO Date No of cycle Cleaning cycles Aborted cycles Alarm code T...

Page 33: ...es Aborted cycles Alarm code Technician name Door adjustment Filter Calibration Cond cleaning Pump Tank cleaning Notes Sterilizer OK YES NO Date No of cycle Cleaning cycles Aborted cycles Alarm code T...

Page 34: ...les Aborted cycles Alarm code Technician name Door adjustment Filter Calibration Cond cleaning Pump Tank cleaning Notes Sterilizer OK YES NO Date No of cycle Cleaning cycles Aborted cycles Alarm code...

Page 35: ......

Page 36: ...ht to make any altera tions which may be due to technical im provements Sous r serve de modifications dues au progr s tech nique Reservados los derechos de modificati n en virtud del progreso t cnico...

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