NSS BP27 ULTRA MAXX, User Manual

Page 1: ...ot from the side NEVER operate machine in an explosive atmosphere grain dust or gas vapor NEVER use flammable liquids gas kerosene solvents or thinners to clean floor ALWAYS turn off master switch when changing pads NEVER operate machine with skirts or covers removed NEVER leave machine unattended PERSONAL INJURY AND PROPERTY DAMAGE FROM MACHINE OVERTURNING BATTERIES FALLING OUT OF MACHINE OR BATT...

Page 2: ...nect batteries as shown to the right there is also a decal in the battery compartment with this picture Machine will not turn on if batteries are connected improperly Do not lay anything on top of batteries Disconnect batteries before performing any service or repairs CHARGING INSTRUCTIONS Read instructions on charger Use only 36 volt charger for 27BP Ultra Maxx BEFORE charging check to insure bat...

Page 3: ...FEATURES h t t p s h a r r i s s u p p l y i n d c o m T o O r d e r P a r t s C a l l 6 0 8 2 6 8 8 0 8 0 ...

Page 4: ...CONTROLS h t t p s h a r r i s s u p p l y i n d c o m T o O r d e r P a r t s C a l l 6 0 8 2 6 8 8 0 8 0 ...

Page 5: ... driver Place pad grabber in the center hole of the pad Holding the pad grabber turn the pad driver clockwise until the pad cup is tight and stops turning Caution Pads must be installed concentric evenly aligned with the outside edge of the pad driver Failure to follow these precautions will cause excessive machine vibration a reduction in pad life and produce unsatisfactory burnishing results Fai...

Page 6: ...k knob in the center of the control panel counter clockwise to increase the pad pressure It will move the amp indicator needle more toward the right or the red area Adjust the knob clockwise to decrease the pad pressure decreasing the amps which moves the needle to the left Adjust until the amp meter needle averages in the area of the green arrow indicating proper amps WARNING NEVER OPERATE MACHIN...

Page 7: ...ays inspect ALL connections in the pad pressure adjustment and pivot linkage assembly All linkage must move freely and smoothly to ensure proper machine operation Lubricate each part as required with small amount of grease such as Lubriplate Failure to lubricate these components may make it impossible to adjust the pad pressure or place the machine into all three positions DUST CONTROL SYSTEM Week...

Page 8: ...RT 2 122 91 2 254 0 1 2 13 X 1 1 4 HEX BOLT 2 123 91 2 242 0 1 2 SPLIT LOCK WASHER 2 124 91 2 245 0 17 32 I D X 1 1 16 O D X 074 121 THICK SAE FLAT WASHER 1 2 2 125 64 9 069 1 LIFT ARM 2 126 44 9 514 6 LIFT ARM SPACER 2 127 91 2 245 0 17 32 I D X 1 1 16 O D X 074 121 THICK SAE FLAT WASHER 1 2 2 128 91 2 242 0 1 2 SPLIT LOCK WASHER 2 129 91 2 254 0 1 2 13 X 1 1 4 HEX BOLT 2 130 44 9 279 6 BUSHING P...

Page 9: ...BASEASSEMBLY h t t p s h a r r i s s u p p l y i n d c o m T o O r d e r P a r t s C a l l 6 0 8 2 6 8 8 0 8 0 ...

Page 10: ...216 65 9 253 1 BUMPER BRUSH 27 1 217 65 9 137 9 FLEXIWALL SHIELD 27 ASSEMBLY 1 218 44 9 289 1 MOTOR KEY 1 219 65 9 030 8 PAD DRIVER 27 ASSEMBLY 1 220 52 9 354 1 MOTOR WASHER 1 O D STAINLESS 1 221 91 2 152 0 5 16 SPLIT LOCK WASHER 1 222 91 2 149 0 5 16 24 X 7 8 HEX BOLT 1 223 91 2 081 0 10 X 1 2 SHEET METAL SCREW 3 224 59 9 072 1 SPRING CLIP PAD HOLDER SET 1 59 9 060 1 BIG MOUTH PAD GRABBER ASSEMBL...

Page 11: ...SHIELD AND PAD DRIVER ASSEMBLY h t t p s h a r r i s s u p p l y i n d c o m T o O r d e r P a r t s C a l l 6 0 8 2 6 8 8 0 8 0 ...

Page 12: ...LOK INSERT 2 328 44 9 060 1 KNOB RAISE LOWER ROD 1 329 64 9 010 1 LATCH HANDLE 1 330 64 9 009 3 LATCHASSEMBLY 1 331 44 9 063 1 COMPRESSION SPRING 1 332 91 2 245 0 17 32 I D X 1 1 16 O D X 074 121 THICK SAE FLAT WASHER 1 2 2 333 44 9 535 6 SPACER GUIDE 4 334 91 2 032 0 10 SPLIT LOCK WASHER 2 335 91 2 041 0 10 24 X 1 2 ROUND HEAD PHILLIPS MACHINE SCREW 2 336 64 9 070 1 CATCHASSEMBLY 1 337 64 9 227 3...

Page 13: ...CONTROL FRAME ASSEMBLY h t t p s h a r r i s s u p p l y i n d c o m T o O r d e r P a r t s C a l l 6 0 8 2 6 8 8 0 8 0 ...

Page 14: ...UND HEAD PHILLIPS MACHINE SCREW 1 435 91 2 009 0 6 32 X 7 8 PAN HEAD PHILLIPS MACHINE SCREW 2 436 44 9 190 1 CHARGER PLUG ONLY GRAY 36 VOLT 1 64 9 082 1 WIRE ASSEMBLY ANDERSON TO SOLENOID STANDOFF 36 VOLT 1 437 91 2 079 0 10 X 5 8 PAN HEAD PHILLIPS SHEET METAL SCREW 8 438 64 9 109 1 LABEL PAD POSITION 1 439 44 9 064 1 EXTENSION SPRING 1 440 91 2 035 0 10 24 HEX NUT WITH NY LOK INSERT 1 441 44 9 07...

Page 15: ...HOUSINGASSEMBLY h t t p s h a r r i s s u p p l y i n d c o m T o O r d e r P a r t s C a l l 6 0 8 2 6 8 8 0 8 0 ...

Page 16: ...11 64 9 182 1 WIRE ASSEMBLY ANDERSON TO POSITIVE NEGATIVE BATTERY 1 17 64 9 183 1 WIRE ASSEMBLY ANDERSON TO SOLENOID STANDOFF 1 97 23 9 198 1 BATTERY JUMPER 3 8 RING 97 2 27 9 267 1 WIRE TIE 5 1 2 LONG 6 44 9 056 1 INSULATED STANDOFF 1 44 9 070 1 CIRCUIT BREAKER 70 AMP ETA 1 44 9 101 1 SOLENOID 36 VOLT 1 44 9 103 1 SHUNT 1 44 9 104 1 AMP METER 1 44 9 105 1 BATTERY METER 36 VOLT 1 44 9 106 1 BATTER...

Page 17: ...WIRING DIAGRAM h t t p s h a r r i s s u p p l y i n d c o m T o O r d e r P a r t s C a l l 6 0 8 2 6 8 8 0 8 0 ...

Page 18: ...16 O D X 051 080 THICK SAE FLAT WASHER 5 16 2 14 LEAD HARNESS ASSEMBLY NOT AVAILABLE 2 15 44 9 167 1 5 16 18 X 1 3 4 HEX BOLT BRASS 2 16 10 32 X 3 8 SCREW BRASS BINDING HEAD NOT AVAILABLE 4 17 44 9 169 1 CARBON BRUSH 4 18 44 9 168 1 BRUSH RING ASSEMBLY 1 19 44 9 170 1 BRUSH SPRING 4 20 91 2 074 0 10 32 X 3 8 TRUSS HEAD PHILLIPS MACHINE SCREW 2 21 64 9 229 1 COMPLETE STATOR ASSEMBLY WITH BAFFLE 1 2...

Page 19: ...rect Pad Check Pad Driver For Damage Replace If Necessary Circuit Breaker Trips Pad Pressure Too Heavy Reduce Pad Pressure Run Machine In Green Area of AMP Meter Spray Buffing Do Not Spray Buff With BP27 ULTRA MAXX Pad Rubbing On Flexiwall Realign Pad On Driver Or Shield Replace with new pad Check Pad size Short Running Time Dead Cell In Battery Test Batteries And Replace On Battery Charge Excessi...

Page 20: ...ng Estate 55 Nottingham Road STAPLEFORD NOTTINGHAM NG9 8AD ENGLAND U K PHONE 44 0115 939 1568 FAX 44 0115 949 0615 NSS Enterprises Inc 3115 Frenchmens Road Toledo Ohio 43607 PHONE 419 531 3761 FAX 419 531 3761 h t t p s h a r r i s s u p p l y i n d c o m T o O r d e r P a r t s C a l l 6 0 8 2 6 8 8 0 8 0 ...