background image

#

 

  

 

               

Installation Instructions  

 

85002 

│ Gas Valve 120Vrac VK4115 

    

Revision Date: 2019-06-19 

S:\NTI2001_N_Drive (1-20-09)\R&D\PARTS - ENGINEERING\Parts Department Stickers and Instructions\Current Parts Instructions (doc)\Parts 
instructions word docs\85002 instructions - Gas Valve 120Vrac VK4115.doc 

 

NTI Boilers Inc.     

Tel: (506) 657-6000     
Toll Free: 1-800-688-2575     
Fax: 1-506-432-1135 
Web: www.ntiboilers.com 
Email: info@ntiboilers.com

 

 

85002 

Gas Valve 120Vrac VK4115 

 

 

 

 

Applicable Appliance Models 

 

Tx200, Tx200C 

 

Kit Contents 

 

85002 – Gas Valve

 

 

83134 – Regulator Adapter

 

 

Tools Required 

 

Pipe Wrench (for gas line) 

 

Adjustable Wrench (for gas line union) 

 

5/16” Nut Driver 

 

Phillips #2 and #1 Screwdriver 

 

Flat Screwdriver 

 

Torx T25 Screwdriver 

 

Torx T40 Screwdriver 

 

Combustion Analyzer 

 

 

The installation of this gas valve must be performed by a qualified gas technician in accordance 
with  these  instructions.  Installing  this  valve  without  the  proper  background  and  training  is 
hazardous and may result in property damage serious injury or death. 

 

 

Replacement Instructions 

1)

 

Shut off the power and gas supply to the boiler. 

2)

 

Remove the gas supply line from the gas valve. 

3)

 

Remove the gas valve harness and feedback tube from the gas valve. 

4)

 

Remove the screws securing the gas valve to the Venturi (T25) and remove the gas valve from the boiler. 

5)

 

Transfer gas line inlet adapter to the new valve. Use care to ensure that the O-ring gasket does not fall out. 

 

O-ring 

 

Failure to properly re-intstall the gas line adapter O-ring will result in gas leakage 

which may cause property damage, serious injury, or death. 
 

6)

 

Transfer gas valve outlet gasket to the replacement gas valve.  

Propane (LP): 

if equipped with an LP orifice, reinstall 

it in the outlet of the new gas valve (see Figure 2). 

7)

 

Reinstall  the  new  valve  in  the  reverse  order  and  perform  the 

Combustion  Calibration  Procedure

  detailed  on  the 

following pages. 

 

Feedback Tube 

 

Reconnect the tubing from the air-inlet to the gas valve feedback port. 

Failure to properly reconnect the feedback tube will negate the boiler’s blocked vent safety 
shutoff mechanizm, and could lead to incorrect combustion resulting in property damage, 
serious injury or death. 

 

 

 

 

 

 

 

 

 Figure 1 Gas Valve 

 

83134 Regulator 
Adapter installed 

Summary of Contents for 85002

Page 1: ... Replacement Instructions 1 Shut off the power and gas supply to the boiler 2 Remove the gas supply line from the gas valve 3 Remove the gas valve harness and feedback tube from the gas valve 4 Remove the screws securing the gas valve to the Venturi T25 and remove the gas valve from the boiler 5 Transfer gas line inlet adapter to the new valve Use care to ensure that the O ring gasket does not fal...

Page 2: ...adjustments record CO2 value See Throttle Screw Adjustment below 4 Set Offset Screw operate burner to the minimum modulation rate see Table 2 using the Offset Screw set the CO2 to 0 4 0 8 lower than the value obtained during the maximum modulation rate test e g if CO2 at Max 9 5 then CO2 at Min must 8 8 9 1 See Offset Screw Adjustment below Combustion Calibration is mandatory upon installation and...

Page 3: ...t the Offset Screw while the burner is operating at a modulation rate other than the minimum will result in incorrect combustion and may lead to burner damage or excessive CO Gas Line Pressure Test The boiler gas valve is equipped with a line pressure test port see Figure 3 Use the following procedure to measure the gas line pressure to the boiler to ensure it falls within the range given in Table...

Page 4: ...urner operating at maximum modulation rate when tested at minimum modulation rate the CO2 must be 0 4 0 8 lower than CO2 at maximum modulation rate Table 2 Minimum and Maximum Modulation Rates Model Min Modulation Rate RPM Max Modulation Rate RPM Tx200 1000 7300 Tx200C 1100 6650 Note Use Installer Menu setting 2 15 to force the burner to operate at the max 2 15 3 and min 2 15 1 modulation rates se...

Reviews: