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Installation Instructions  

 

85002 

│ Gas Valve 120Vrac VK4115 

 

 

|     2

 

 Figure 2 -  Gas Valve Outlet Gasket (LP-orifice) 

 

 
Combustion Calibration Procedure

 

To  calibrate  burner  combustion,  perform  the  following  procedure  using  a  calibrated  combustion  analyzer  capable  of 
measuring CO

2

 and CO from a Natural Gas or Propane burning appliance: 

1.

 

Set analyzer

 to the appropriate fuel (Natural Gas or Propane). 

2.

 

Gas  Line  Pressure  Test

  –  monitor  gas  line  pressure  throughout  all  combustion  tests  and  verify  it  is  maintained 

within tolerance.  See 

Gas Line Pressure Test

 below. 

3.

 

Set Throttle Screw

 – operate burner to the maximum modulation rate (see Table 2); set combustion according to 

Table  1  using  the  Throttle  Screw;  allow  time  for  the  analyzer  readings  to  stabilize  between  adjustments  –  record 
CO

2

 value.  See 

Throttle Screw Adjustment

 below. 

4.

 

Set Offset Screw

 – operate burner to the minimum modulation rate (see Table 2); using the Offset Screw, set the 

CO

2

  to  0.4-0.8%  lower  than  the  value  obtained  during  the  maximum  modulation  rate  test  (e.g.  if  CO

2

  at  Max  = 

9.5%, then CO

2

 at Min must = 8.8-9.1%).  See 

Offset Screw Adjustment

 below. 

 

Combustion  Calibration  is  mandatory

  upon  installation  and  during  each  annual  service.  

Failure to perform the Combustion Calibration in accordance with these instructions may result 
in incorrect combustion leading to burner damage or excessive Carbon Monoxide concentrations 
causing property damage, personal injury or death. 

 

Carbon  Monoxide

  -  Never  leave  the  unit  operating  while  producing  Carbon  Monoxide  (CO) 

concentrations in excess of 175 ppm. Failure to follow this warning may result in serious injury 
or death.

 

 

 

 
 
 
 

LP-orifice

 

Outlet Gasket

 

Propane 

– 

install LP-orifice in the 

outlet gasket of the gas valve

 

Summary of Contents for 85002

Page 1: ... Replacement Instructions 1 Shut off the power and gas supply to the boiler 2 Remove the gas supply line from the gas valve 3 Remove the gas valve harness and feedback tube from the gas valve 4 Remove the screws securing the gas valve to the Venturi T25 and remove the gas valve from the boiler 5 Transfer gas line inlet adapter to the new valve Use care to ensure that the O ring gasket does not fal...

Page 2: ...adjustments record CO2 value See Throttle Screw Adjustment below 4 Set Offset Screw operate burner to the minimum modulation rate see Table 2 using the Offset Screw set the CO2 to 0 4 0 8 lower than the value obtained during the maximum modulation rate test e g if CO2 at Max 9 5 then CO2 at Min must 8 8 9 1 See Offset Screw Adjustment below Combustion Calibration is mandatory upon installation and...

Page 3: ...t the Offset Screw while the burner is operating at a modulation rate other than the minimum will result in incorrect combustion and may lead to burner damage or excessive CO Gas Line Pressure Test The boiler gas valve is equipped with a line pressure test port see Figure 3 Use the following procedure to measure the gas line pressure to the boiler to ensure it falls within the range given in Table...

Page 4: ...urner operating at maximum modulation rate when tested at minimum modulation rate the CO2 must be 0 4 0 8 lower than CO2 at maximum modulation rate Table 2 Minimum and Maximum Modulation Rates Model Min Modulation Rate RPM Max Modulation Rate RPM Tx200 1000 7300 Tx200C 1100 6650 Note Use Installer Menu setting 2 15 to force the burner to operate at the max 2 15 3 and min 2 15 1 modulation rates se...

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