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MGN 2800N HP                                                                                                                                                      16 

SKP75 Combustion Chamber Impulse Connection 

The impulse connection to the combustion chamber is not required in the majority of applications and 
is therefore not supplied as part of the burner package.  This is because the resistance of the 
combustion chamber / flue assembly is assumed to remain constant and that the pressure within this 
chamber will change in proportion to the burner gas and combustion air pressure.  (As the burner 
output changes). 
 
If however, the pressure in the combustion chamber does not change in proportion to the burner gas 
or air pressure, i.e. the plant is fitted with a flue gas fan, continuously operating flue gas damper, or 
the chamber pressure changes from negative to positive whilst moving from Low to High flame, then 
a compensating circuit is required.  This means that the pressure in the combustion chamber must be 
connected to the SKP75 so that the controller can automatically offset the pressure changes. 
This compensating circuit should also be used if pressure shocks and vibrations, which adversely 
affect the burner start-up, develop in the combustion chamber during the start-up phase. 
Naturally, it must always be taken into consideration that the burner output decreases as the pressure 
in the combustion chamber increases, and visa-versa. 
 

Installation of the Combustion Chamber Impulse Pipe 

A minimum inside pipe diameter of 8mm is recommended.  The impulse pipe should be as short as 
possible so as to allow the controller to respond quickly to sudden burner output changes.  It must be 
installed such that the gases will cool down in the area of the impulse pipe and condensing gases will 
not enter the controller but run back into the combustion chamber.  If necessary, a water separator 
must be provided. 
 
 

EMERGENCY INSTRUCTIONS

 

This product has been designed and constructed to meet all of the essential requirements of the GAS 
APPLIANCE DIRECTIVE 90/396/EEC, and under normal circumstances should not give occasion to 
any hazardous conditions.  If such a condition should occur during commissioning or subsequent use 
of this product, be it a fault of the burner, the appliance or of any instrument, machine or service in 
the proximity of the burner, then the GAS and ELECTRICITY supply to the burner should be 

IMMEDIATELY ISOLATED

 until such time that the fault has been investigated and rectified. 

 
 

BURNER OPERATING SEQUENCE 

The operating sequence begins with an air pre-purge on full air, followed by start rate gas flame 
which, when proved, allows the burner to operate on the High/Low/Off or Modulating principle.  The 
sequence is determined by the demand of the appliance control instruments. 
 

Initial Burner Setting 

Remove the cover from the air damper motor on the end of the air inlet casing.  Check the cam 
positions and adjust if necessary (refer to settings on pages 13 & 14. 
 

Air/Gas Ratio Controller 

Remove the small plate on top of the regulator and keep it in a safe place,  Set the air/gas ratio at 0.8 
on the visual scale by adjusting the screw (1) anticlockwise to increase, or clockwise to decrease. 
Set the air/gas ratio on the visual scale, adjusting screw 92) to half a division on the ‘+’ side of ‘0’.  
turn the adjusting screw clockwise to decrease, or anticlockwise to increase. 
 

Start Rate Gas Governor 

Remove the metal cap from the top and turn the adjusting screw until it is approximately halfway 
between the maximum and minimum setting, clockwise to increase, and anticlockwise to decrease.  
Never adjust to its maximum limit. 

 
 
 

 
 
 

Summary of Contents for MGN 2800N

Page 1: ...MGN 2800N Gas Burner Installation Maintenance Manual...

Page 2: ...u way has the largest range of commercial spares available to the market Our Spares sales team collectively have more than 170 years employment with Nu way and are therefore more than experienced in o...

Page 3: ...High Gas Pressure Switch 9 Low Gas Pressure Switch 9 Gas Valve Train 9 ELECTRICAL DATA TABLE 9 WIELAND PLUG SOCKET CONNECTIONS 10 Air Gas Ratio Controller 11 Valve Proving Systems 11 Landis Staefa LD...

Page 4: ...ner Motor Only Runs Continuously 24 Replacement Of Air Gas Ratio Controller 24 Incorrect Rotation Of Burner Motor 24 Motor Fan Removal 24 SERVICE REPLACEMENT 24 BURNER HEAD DETAILS 25 BURNER PERFORMAN...

Page 5: ...MGN 2800N HP 4 BURNER COMPONENT IDENTIFICATION 1 8 15 4 6 17 13 2 3 16 7...

Page 6: ...Burner Flame Tube 12 Valve Proving Pressure Switches 4 Combustion Fan Motor 13 Electrical Connection Box 5 Combustion Air Inlet 14 Valve Proving Control Box 6 Combustion Air Damper Motor 15 Pilot Gas...

Page 7: ...ons to be fulfilled and the controls and adjustments to be used are dealt with in the sequence that should be followed for the correct assembly installation and use Pre commissioning and Commissioning...

Page 8: ...rol Package Hinged Extension and Flame Tube Assembly b Gas train complete Mode Two Comprising Three Units a Burner Body complete with Control Package b Gas Train Complete c Hinged Extension and Flame...

Page 9: ...gs All connecting pipework should be well supported and accurately positioned in order to avoid stressing the booster casing The use of flexible connectors which reduce both pipework stresses and tran...

Page 10: ...ted and pre wired to the gas train to ensure that if the gas pressure at the burner head increases above the gas pressure at maximum continuous running then the burner will shut down to a safe conditi...

Page 11: ...Burner Operating Hours Run Counter P2 Burner High Flame Hours Run Counter S1 Supply On Off Switch 1 2 3 B4 S3 T2 T1 N L1 T8 T7 T6 B5 3 PHASE FUSED ISOLATED SUPPLY 1 PHASE FUSED ISOLATED SUPPLY P1 H2 H...

Page 12: ...ystem then opens V3 in the start gas line and then closes it after 2 seconds b V1 V2 and V3 remain closed for 23 seconds while the minimum side of the gas pressure switch PS checks for an increase in...

Page 13: ...KP75 SKP15 Item Description 1 Main Safety Valve SKP15 2 Combined Valve Regulator SKP75 3 Pilot Solenoid Valve 4 Pilot Gas Governor 5 High Gas Pressure Switch 6 Burner Connection Flange 7 Low Gas Press...

Page 14: ...EW AIR DAMPER MOTORS H L 9 8 7 6 5 4 3 2 1 N Berger Lahr STM 30 B2 Berger Lahr STM 30 Q5 Note The fully closed cam is factory set and under normal circumstances should not require further adjustment O...

Page 15: ...scale at the end of the cam stack serves as a position indicator The air damper assembly can be rotated manually by disconnecting from the drive motor using the lever A The cams should be adjusted by...

Page 16: ...anel is fitted to the rear left hand side of the burner fan casing The panel is of the fully enclosed type containing the fan motor starter relays burner sequence control RWF40 modulating controller A...

Page 17: ...will not enter the controller but run back into the combustion chamber If necessary a water separator must be provided EMERGENCY INSTRUCTIONS This product has been designed and constructed to meet al...

Page 18: ...emblies are fully tested for function and valve security before despatch A soundness test of the gas valve is difficult without specialised pressure testing equipment However the following check can b...

Page 19: ...er on and allow it to establish low flame Gradually open the upstream manual valve to the fully open position keeping a watchful eye on the CO level If the CO content is excessive adjust the low fire...

Page 20: ...al Switch off the burner Remove the control panel cover and disconnect the flame signal check link Connect a DC microammeter Refer only to the wiring diagram appropriate to the control fitted on the b...

Page 21: ...electrical supply The burner will now operate until switched off a by controlling instruments of the appliance b manually c by power failure On restoration of power the burner will restart automatica...

Page 22: ...pted A value can only be altered within the permitted range of that parameter All other parameters must remain as supplied Note The detector range parameters SCL and SCH are given as C for Hot Water t...

Page 23: ...er runs through its start cycle c Re tighten the screw in the pressure test point and reset the lockout button on the valve proving system ROUTINE MAINTENANCE Switch off electrical supply and gas supp...

Page 24: ...erminals Satronic TMG 740 Terminals 17 16 Landis Staefa LFL 1 3 Terminals 4 13 If the air pressure switch is not in the start position turn the setting dial clockwise If no continuity is obtained the...

Page 25: ...e any two phases In normal circumstances this will correct the rotation Motor Fan Removal Should the motor or combustion air fan need replacing the following procedure can be followed Disconnect the g...

Page 26: ...0 4 5 6 1 2 3 11 9 7 10 8 255 234 Projection Item Description Item Description 1 Gas Nozzle 7 Diffuser Mounting Stud 2 Flame Tube 8 Diffuser Plate 3 Pilot Gas Tube 9 Gas Train Adaptor 4 Inner Assembly...

Page 27: ...inimum gas supply pressure is obtained by summing the combustion chamber resistance and combined burner head and line loss shown as solid lines A further 2 5 mbar should be added to allow for manufact...

Page 28: ...Type Size Serial No Burner Type Size Serial No Commissioning date Guarantee Expiry date Gas type Gas Pressure upstream of main gas governor a Standing mbar b Running mbar Gas pressure at burner head m...

Page 29: ...MGN 2800N HP 28 BURNER SERVICE RECORD The details below are to be completed by the Servicing Engineer DATE DETAILS OF MODIFICATION...

Page 30: ...MGN 2800N HP 29 BURNER SERVICE RECORD The details below are to be completed by the Servicing Engineer DATE DETAILS OF MODIFICATION...

Page 31: ......

Page 32: ...Enertech Limited P O Box 1 Vines Lane Droitwich Worcestershire WR9 8NA tel 44 0 1905 794331 fax 44 0 1905 794017 email info nu way co uk web www nu way co uk...

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