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18

E

.0

4.

99 

• G.

 13.

11.

02

Service instructions/dimensions

Troubleshooting

Defect 

determined:

Display

MMI 810

Blink code 

DMG 970

Cause:

Remedy:

Burner motor does 
not start up

as desired

-

Electric supply lead faulty

Rectify faults in electrical
installation

as desired

-

Fuse faulty

Replace

as desired

-

Safety thermostat
locked

Unlock

as desired

-

Temperature of controller set-
ting is exceeded

Renewed start attempt after tempera-
ture drop

as desired

-

Control box faulty

Replace

as desired

-

Leak 

Rectify leak

as desired

-

No gas

Safeguard gas supply

as desired

-

Gas pressure monitor faulty

Replace compact unit

as desired

-

Filter in compact unit dirty

Clean or replace

rotates conti-
nuously

-

Air pressure monitor not in idle 
position

Check air pressure switch (s. page 16)

blue-black/red 
line

Burner motor faulty

Replace

blue-black/red 
line

-

No load at terminal 5

Check plug connection and current path 
of solenoid valve

-

Mains voltage 

<

 

187 V

Rectify faults in electrical
installation

Burner starts up and 
switches to fault 
mode before or after 
expiry of safety 
period

blue

Ionisation message

Solenoid valve leaky, replace KE

blue-black/red 
line

Air pressure monitor does not 
switch through during pre-venti-
lation

See Page 16

yellow 

Ignition influencing of ionization 
monitor 

See Page 16

yellow

Gas solenoid valve does not 
open

Replace compact unit

yellow

Starting gas quantity set 
too low

Increase starting gas quantity

yellow 

No ignition

Check ignition electrode and
setting, ignition transformer
and cable (see Page 5)

yellow

Phase and zero mixed up

Connect connector unit 
in correct phase sequence

yellow, red, 
green

Ionisation monitor faulty

Check according to Page 16

yellow, red, 
green

Air pressure switch opens 
during operation

See Page 16

yellow, red, 
green

Gas nozzle dirty or faulty

Replace gas nozzle

Flame extinguishes
during operation

yellow, red

-

No gas

Safeguard gas supply

green

-

Filter in compact unit soiled

Clean or replace

red or green

Flame blow-off

Incorrect burner setting 
(see Page 10 ff.)

red or green

Air pressure monitor contact 
opens

Check/replace air pressure monitor 
(see Page 16)

red or green

Flame signal too weak

Measure flame signal, check ionisation 
electrode(see Page 16)

Burner motor starts 
up briefly. Control 
box goes over to 
fault again

-

random error 
blink code

Control box has not been fault-
cleared

Unlock control box fault

-

Air pressure switch not in 
idle position

Check air pressure switch (s. page 16)

Control box resets 
automatically

-

Intermittent fault 
(10 sec.)

Intermittent (1-5 sec.)
gas pressure fluctuations trig-
ger gas pressure monitor.

Safeguard gas supply. If necessary, 
lower starting point of gas pressure 
monitor.

Summary of Contents for RGL 40

Page 1: ...Installation Maintenance Manual RGN 40 60 RGL 40 60 Gas Burner 11 12 Tel 44 0 1905 794331 Fax 44 0 1905 794017 Email info nu way co uk Web www nu way co uk...

Page 2: ...ectrical connections 6 Function 7 Control box MMI 810 Mod 33 DMG 970 7 Air flow setting measurement A 8 Compact gas unit 9 Adjustable gas pressure switch only on version KE 15 9 Start up 10 Adjustment...

Page 3: ...0979 satisfy the basic requirements of the following directives Low Voltage Directive according to 73 23 EEC in conjunction with DIN VDE 0700 Part 1 Ed 04 88 and DIN VDE 0722 Ed 04 83 Electromagnetic...

Page 4: ...e of the manufacturer or other suitably qualified person We accept no liability for consequential damage in cases of incorrect installation or repair the fitting of non genuine parts or where the equi...

Page 5: ...th non corrosive foaming agent for leaks and vent gas pipe When venting gas discharge safely to atmosphere with a hose Comply with DVGW TRGI 1986 96 Section 7 TRF 1988 DIN 4756 and local regulations S...

Page 6: ...connector unit X11 according to connection diagram Attach 7 pin connector unit for boiler control X11 to black brown socket unit on burner X12 Supply lead to 7 pin connector unit X11 must be protected...

Page 7: ...about the cause of the fault From this results the following sequence which is repeated until the defect is acknowledged i e the device is cleared of the fault Following sequence Fault message Blink...

Page 8: ...x see circuit diagrams page 17 18 burner must not go into operation After completion of check disconnect terminals and re establish original status Safety and switching functions A restart takes place...

Page 9: ...70 mbar KE 10 min 18 mbar Max pressure drop 50 mbar supply pressure output pressure Ambient temperature 10 C to 60 C Connecting flanges The connecting flanges are secured with 4 screws The flanges ca...

Page 10: ...put at 92 Gas type Natural gas LL Hi n 9 3 kWh m3 Air flow measurement A kW kW Gas nozzle pressure mbar Gas flow m3 h mm 14 1 13 LL 1 8 1 6 6 7 17 4 16 LL 2 6 2 0 8 9 23 9 22 LL 4 8 2 7 9 11 28 3 26 L...

Page 11: ...to adjustment tables PP 10 11 Check exhaust gas values here without fail CO CO2 or O2 Depending on the system the setting values must be corrected After completion of adjustment check the setting dat...

Page 12: ...a tions of the adjustment tables Ps starting gas pressure to approx 40 60 of main gas pressure min 4 mbar Precision adjustment KE 10 Measure gas nozzle pressure at measuring point B Increase main gas...

Page 13: ...gas burner adjustment The values given in the tables are setting values for start up The necessary system adjustment must be newly determined in each case General The calorofic value Hi n of fuel gass...

Page 14: ...le given above is VB 3 3 m3 h Gas flow setting Mean geodesic height of supplied region ASL m from 1 51 101 151 201 251 301 351 401 451 501 551 601 651 701 to 0 50 100 150 200 250 300 350 400 450 500 5...

Page 15: ...N60 1 54 30 10158 12 Gas nozzle without flow plate with pressure measuring adapter for RGL40 1 54 30 10159 12 Gas nozzle without flow plate with pressure measuring adapter for RGL60 1 54 30 10160 13 A...

Page 16: ...ng range 0 200 A DC l 5 A MMI 2 A DMG o k l 5 A MMI 2 A DMG Unsafe operation Clean burner pipe Bend ionisation rod in flame area If necessary replace combination electrode If necessary reverse polarit...

Page 17: ...ressure switch H11 Ext pilot lamp H13 Ext lamp fault indicator M1 Burner motor P11 Ext service hour meter P21 Service hour meter burner optional Q1 Main heating switch S1 Satronic control box MMI 810...

Page 18: ...Ignition influencing of ionization monitor See Page 16 yellow Gas solenoid valve does not open Replace compact unit yellow Starting gas quantity set too low Increase starting gas quantity yellow No i...

Page 19: ...19 E 04 99 G 13 11 02 Service instructions dimensions...

Page 20: ...mm Outside dia f 170 mm M 8 k d f 90 KE 15 KE 10 2 0 1 6 1 2 0 8 0 4 0 R G1 Na 1 0 2 0 3 0 4 0 5 0 Burner output kW C o m b u s t i o n c h a m b e r r e s i s t a n c e m b a r 2 0 1 6 1 2 0 8 0 4 0...

Page 21: ...Enertech Limited P O Box 1 Vines Lane Droitwich Worcestershire WR9 8NA Tel 44 0 1905 794331 Fax 44 0 1905 794017 Email info nu way co uk Web www nu way co uk...

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